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As you may have read in previous blogs, we recently built our first couple of Validation Prototypes (VPs). These cars represent a significant step forward toward production as they implement numerous corrections to issues discovered during safety and durability testing of the Evaluation Prototypes (EPs), are built from hard-tooled components for all body panels, include production headlights, taillights, and interior components (including much more comfortable seats), and many other subtle changes.
Along the way, we made several design decisions that improve the safety and durability of the car, understanding that there would be tradeoffs. The two most significant decisions were:
- We made many design changes to the car, as a result of testing, to make it more durable and safe. As Murphy would have it, most changes added weight, increasing the car’s weight by several hundred pounds.
- We deliberately chose lithium ion cells with a slightly lower capacity than the largest cells available, because these smaller (and more mature) cells have better long-term durability and higher tolerance for abuse.
We recently performed our first actual driving range tests with a Tesla Roadster that incorporated these design changes (and many others!) on an EPA-compliant dynamometer. Based on the results of these tests, we now anticipate that the range of the Tesla Roadster will still be greater than 200 miles, but will not meet our original target of 250 miles. You may have noticed the change on our homepage and in our specs.
Last week, we sent letters to our Tesla Roadster customers, as they deserve to know about this specification change first. They have asked us many probing questions, and I hope that my answers satisfy them. Many of their questions center on the gain in weight. I have explained many of the tradeoffs we have made – generally trading additional weight for increased safety or durability – the result of our safety and durability tests on the EP cars.
Here’s my response to customer questions about weight, as posted in the Owners Area, a private area of our website for Tesla Roadster owners:
- SAE shake and vibration testing caused us to stiffen up (and add a fair bit of weight to) several parts inside the Energy Storage System (or battery pack), damping out resonant frequencies.
- Durability testing caused us to improve (and add weight to) the mounting system for the modules within the ESS, and to strengthen the brackets that mount the ESS to the chassis.
- Durability testing also caused us to increase the strength of one of the front suspension brackets on each side.
- We broke the top motor mount on two EP cars doing demonstration “hole shots,” necessitating changing from magnesium to aluminum, and increasing the bracket size as well. (Did any of you notice a funny clunk in the car late in the evening at our launch last July?)
- Hard driving convinced us to change the motor end housings from magnesium to aluminum as well - under severe testing, we had trouble with the bearings spinning in their mounts.
- Hard driving in the desert caused us to increase the size of the coolant pump. Several heat sinks (both in the PEM and on the motor) got a bit bigger (and heavier) too.
- We got very conservative when we redesigned the transmission because we knew we had to get it right the first time - no opportunities to strengthen it later.
- Upon strong urging from our new transmission supplier, we also changed to an electro-hydraulic shifting mechanism (instead of a purely-electrical one), because it is far more reliable and durable and because it shifts much more quickly. Needless to say, it is a bit heavier too.
- On our first try, the side intrusion test failed, largely because we lowered the door sill height. The redesigned door beam is, naturally, stronger and heavier.
- NVH (Noise, Vibration, and Harshness) testing caused us to add damping material to solve various noise issues, particularly the sound of the A/C compressor.
- Our original electric door latches were simply unreliable. We changed to a much better latch from a different (American!) vendor that is (as you already guessed) heavier.
- The original stereo did not sound like it belonged in a sportscar of this caliber (okay, it sounded like heck), so we redesigned it to take a 12-liter subwoofer and higher-end speakers.
- Because the car got heavier, we had to increase the strength (and therefore weight) of the suspension and brakes.
There is no single 100-pound (or even 50-pound) addition. What I get from Engineering is a long spreadsheet of incremental weight. Some examples:
This and twenty other lesser items add up to a couple hundred pounds. Each is a relatively small item; each is totally justifiable and even necessary. The result is extra mass, the result of long, hard safety and durability testing.
Maybe I was a bit naive expecting to hold the line on mass. Those of us at Tesla Motors who have a long automotive experience say that fixes to problems discovered at this stage of the program always add mass.
The upside of all this is that the Tesla Roadster will be a much more reliable car for having added this mass.
At more than 200 miles, the Tesla Roadster will still have the highest range of any production EV in history by a large margin, and we will continue working hard to deliver even better range in the coming months.
My original premise was that the Tesla Roadster’s range is high enough that you would not have to worry about charging during a typical day, even if you have a long commute, take the car out for dinner and chores, or even take the scenic route home. Once home, you plug it in – just like you would your cell phone – and by the time you’re ready for another day, your Tesla Roadster is fully charged and ready to go. I believe that this premise is still intact with a range above 200 miles.
With the benefit of extensive testing of our EPs, I am confident that we will achieve a final range above 200 miles. Now that we have completed cars and have a deeper understanding of the EPA’s testing methodology, our future range estimates will be based on empirical testing, not simply modeled estimates. We continue to drive engineering improvements to increase range, and explore options that would allow customers to choose between increased range and enhanced performance. There are still some unknowns and variables that will become known as we develop and test our VP cars, so I have chosen to communicate a floor of 200 miles and strive for upward revisions in the future.
We are holding the line on 4-second 0-60 mph acceleration, largely because the extra mass has been offset by improvements in the drivetrain. We won’t know exact numbers until we have real transmissions this summer, but the team remains confident. I drove VP1 home last night, and as I rocketed around the curves of Skyline Boulevard, I could not keep the smile off my face. The Tesla Roadster is still the quickest and most fun car I have ever driven. The way it hugs the corners, the way it pulls out of a corner is simply without compare.
Tesla Motors has come a lot closer to shipping a DOT-compliant and roadworthy performance electric sportscar than anyone has ever before. One thing for sure – the cold, hard reality of actual test results on a fully-equipped car destined for production is a lot tougher than estimates, simulations, projections, and every manner of vaporware about non-production (and even nonexistent!) cars.
Obviously, writing a blog like this is not the most fun part of my job, and I have challenged our team to give me some good driving range news that I can announce later this year. We will see – they are an amazing team.
Posted in the categories: Performance, Batteries, Vehicle Engineering








Good to hear from you again Mr. Eberhard. These challenges are to be expected in any new model car, much less a revolutionary one. Do not beat yourself up about it. The technology is still advancing rapidly. Battery capacity is still increasing steadily. The Tesla Roadster is still a world class sports car promising to usher in a new era of personal transportation. I have no doubt that not only will the Roadster be superb, but that futre Tesla cars will incorporate lessons learned and emerging innovations to deliver even better Tesla EVs in the future. Please keep up the good work. Check in with us more often if you can. Your blogs on the strategic and long term development of the company are by far the most interesting. Thanks again.
Weight gain from prototype to production ready seems “par for the course” for most new models. I read story after story in car magazines about lightweight prototypes that put on the pounds before going into production. The original specs met with so much excitement that it must hurt to go from the “honeymoon” phase to making public apologies for not meeting the projections.
www.mercurynews.com/ci_5695203
“” Tesla Motors modifies claim of 250 mile range “”
Still, if I had put down a deposit, it would have been disappointing news as light weight is so crucial in a small sports car.
On the other hand, I was concerned at the look of the stereo in EP1, so it is good to hear that you are beefing up the audio system! Personally, the quality of the stereo in a sports car is very important. You need the serious road tunes to have the real fun.
I had hoped that you would have been able to actually get better battery technology than originally tried in the prototype, as Li-Ion batteries seem to be improving so rapidly. It is unfortunate that you weren’t able to get an improved battery to keep the range even with the extra weight.
Post Scriptum: More White Star info would be great. Do not forget the thousands of future customers chomping at the bit.
I’m sure everyone at Tesla is nervous about this announcement, especially considering one particular member of the media (who I can’t currently remember) who has been particularly critical of your early specifications. You can rest assured your audience is still going to love and buy your fantastic vehicle. (And darnit, I still want to invest! Tell me what I need to do!)
Thanks for your clear and honest update!
Kevmo
You still have - the longest range, the best performing EV and the best looking EV. I don’t think it’ll be an issue that you’ve dropped 50miles in favour of a car that works.
And as always the sooner you start selling them in the UK the sooner I can give up the cash that’s burning a hole in the floorboards.
Anything over 100 miles per charge is more than sufficient for my needs for most purposes, so over 200 miles on a charge is gravy to me.
Thank you for the update Martin.
The Roadster continues to eclipse anything else in development (hell) and the openness of this website continues to impress. Thankyou for being straight with us.
So 250 miles per charge may not be achievable given the increase in curb weight to 2500 pounds. (Okay future Tesla owners - it’s time for that diet
) That’s a shame, but you have got to go with durability. There are far too many temperamental exotic ICE sports cars out there already. Even 200 miles per charge still beats the Prius and is way ahead of the typical mileage of all mass produced vehicles on US roads.
Durability is the deciding factor with the batteries too:-
“We deliberately chose lithium ion cells with a slightly lower capacity than the largest cells available, because theses smaller (and more mature) cells have better long-term durability and higher tolerance for abuse.”
So I’m guessing that you’re sticking with the 18650 format 2.2Ah cells rather than chancing it with the newer 2.9Ah (or the new-born 3.6 Ah). Good call. And in any case, with a bit of luck, they’ll be ready for Whitestar and the all-American version of the Roadster.
If 2.2Ah batteries translate into a 200 mile range, then 2.9 Ah would give about 260 and 3.6 Ah (if they prove reliable) would give about 330 miles. But these would need a new or re-calibrated ESS and PEM anyway. Such a major re-design now would mean a missed launch.
Looking ahead, is it possible to make the ESS and PEM “battery aware” in that they can re-calibrate themselves if given a standard data file of battery characteristics which correspond to the newer battery types which have been installed?
I suppose I’m thinking of a system where the Service Engineer replaces the cells, shuts the lid, downloads the file, runs the diagnostics, charges the ESS to 50% and the upgraded car is good to go.
Compelling information, nice to see that its becoming a real functional car which will silence the critics and skeptics. Thank You for the update.
Are you considering a Canadian presence in the near future?
Well I certainly don’t know of any other car companies that will go out of their way to tell about their design and testing of a new car, so my hat goes off to all the fine men and women at Tesla Motors.
I agree with you that the premise is still intact. Any range above 150 miles (that is still less than the 600 mile road trip range) is merely added convenience for unusual circumstances. Very few drive more than that in a day.
That’s why this announcement is no big deal–the car has lost no functionality that anyone needed from it anyway. If you were announcing that you were going from roadtrip range to less, that would be a big deal, but this? Nah. Ya’ll’re still amazing.
PS: Please lighten the background of your comment box. The black insertion point is hard to see against the dark gray.
The Elise based chassis is certainly a pinnacle of lightweight technology and and excellent starting point.
Back when Toyota did their “Genesis Project” which resulted in the ZZW30 MR-S / MR-Spyder and last gen Celica models they seemed to do amazing things with weight reduction for low-tech vehicles (e.g.: steel chassis, no carbon fiber). Those production models came in with weights not much different from the prototypes and much less than the earlier models they replaced. There is probably some lesson to be learned if one could find out what that team went through to keep their weight in check. The Toyota Genesis team was (I think) considered a bit too radical in some of their techniques and was eventually disbanded, but much of what they did set the stage for the whole Scion product line.
By the way, here is a site which lists the weight of individual pieces from a Toyota MR-Spyder:
www.kumosport.com/component_weight_zzw30.asp
“as I rocketed around the curves of Skyline Boulevard”
You did not tell me that part of the story when you got home last night!
How small and light would the ESS be if the range were somewhere between 100 and 120 mph? I ask, after having read an extended official explanation of the CA Air Resources Board’s “Type 3 ZEV” requirements. Apparently, the range must exceed 100 miles and the battery must be rechargeable to 95% of its capacity in fewer than 10 minutes. A smaller ESS would reduce weight, presumably making the remaining energy propel the car further. It would also lower the “95%” recharge mark — perhaps not enough to permit a 10-minute recharge, even using a one-of-a-kind prototype fast-charger at the factory (which the law seems to allow for purposes of Type 3 certification), but then again, who knows?
Anyway, thanks to Mr. Eberhard for sharing the news. I agree that 200+ miles is still great range for the kind and quality of car that Tesla seeks to deliver in just a short space of months from now..
Martin, thanks for being so open about the progress with the Roadster. I actually see all of this as a positive more than a negative. More weight is always bad, but the fact that you are making these changes is a testament to the amount of testing your team is doing and the thoroughness of that testing. In spite of the reduction in range, the Roadster will undoubtedly be a more robust car, and a great first effort. I’m sure the lessons learned from this program will be applied to WhiteStar to make that one even better.
I know it was hard for you to write that. Honesty and humility are always better than spin, though.
General rule of thumb in the engineering world: Assume 90% of time and money for the first 90%, and another 90% to finish the last 10. Then double the number to be safe. Keep expectations low, then overdeliver.
I think your attitude is great. Don’t let yourselves evolve into just another car company that cuts corners and makes excuses.
The car that is built has a longer driving range than the one that isn’t. Don’t let the halibuts get you down.
Martin, your sincerity and forwardness are very refreshing. I am not a future Roadster owner but will seriously consider WhiteStar and look forward to having an EV one day. I have 3 year old twins and hope to teach them to drive in an EV circa 2020. Many products put out to production would benefit from testing and fine tuning. While the majority of such products pose little hazard, items such as children’s toys, software and spacecraft bound for Mars could have benefited from improvements. Tesla is taking the high road and making such improvements. Building a vehicle that may very well provide a launching pad for future EVs with the potential to rock the automobile industry is no easy feat. Success does not come easily; but when it does, it will be even sweeter.
My 1985 BMW K100RT (touring motorcycle) only gets 100 miles on a tank, 130 if I over-fill and ride slowly. It’s never been a problem for me.
Thanks for being so straight forward with all of us (except. maybe, your wife).
Carolyn, I’ve been in the technology business for 30 years, and our ideas are our children. An elegant piece of code, a well designed car, they make us proud. They bring a tear to a grown man as easily as watching our children learn to ride a bike. I suspect the hardest part of the job for Martin will be the day he realizes the Roadster is not his anymore, it will soon belong to the world. These early days and quiet moments alone on Skyline Boulavard are the stuff we remember for the rest of our lives.
I’m a little surprised that the extra weight affects the range so dramatically — some 20 percent — while acceleration remains unchanged. I would have thought the opposite, that the acceleration would be much lower, but the range only a little reduced. To be sure, Martin says they’ve improved the VP’s drive train over the EP, but somehow I thought acceleration was (basically) a function of weight versus thrust. With “several hundred pounds” (or is it a “couple hundred pounds”?) of added weight and ostensibly little added thrust, it would seem the motor has much more inertia to overcome when accelerating. Range, by contrast, seems largely a function of wind resistance, as the weight of the car adds relatively little drag once at speed. Then again, perhaps the EPA cycle has a lot of starts and stops…
Brent wrote
# I’m a little surprised that the extra weight affects the range so dramatically —
# some 20 percent — while acceleration remains unchanged.
That’s what I love about these cars; software control (and who knows, upgrades?) Engineers can tweak the power delivery characteristics from the PEM to the motor since the extra weight will have increased traction. Acceleration should be unchanged. But since extra power is needed for the same acceleration, range will be hit.
Been reading earlier blog entries and 2500 lbs always was the quoted weight (”subject to testing and validation”) so an extra 20% gives 3000 lbs.
How this new weight is distributed may affect handling (I don’t know enough about this). Martin’s comments suggest that the Roadster is heavier mostly above or immediately in front of the rear axle, so this may not have altered the distribution between front and rear axles significantly.
Anyone able to comment on this?
I see that the front page still lists the efficiency as “135 mpg equivalent”. If this is still correct, it also implies that
a) the drive train is not only more powerful, it’s also more efficient because it’s apparently accelerating more mass using the same energy
b) the ESS storage capacity may have gone down 20% from around 56kWh (250mi * 213Wh/mi + safety margin) to 45kWh (200mi * 213Wh/mi + safety margin)
c) these new cells can really take abuse - assuming the 80% max power motor efficiency number in the FAQ, then the 185 kW motor is pulling 231 kW - more than 5C - during a “hole shot” - which likely only lasts for 10 seconds or so until the car hits the speed limiter. How quickly can the Roadster repeatedly run 1/4 mile maximum sprints? Would the safeties kick in to protect the ESS? Will the 130mph limiter impact 1/4 mile times?
download.intel.com/idf/us/docs/PS_EBLS003.pdf
Info on panasonic/intel new battery technology, the 2.9 ah NNP li-ion cells, some interesting info to be found in this document.
High cycle life, if you look at the graph on page 13, you can see it’s better then current technology, I estimate 600 - 700 cycles before reaching 80% capacity. Could be a bit better if you, like tesla, use them in a pack that limits the charge level to 95% and keep them nice and cool / warm. Low weight per cell to: 44.5 gr
a ESS using 5000 of these cells would provide about 50 kWh. The reduction in cells would ofcourse reduce the weight and thus increase the range of the car (weight reduction of 80 kg / 180 pounds). Range would be back to about 250 miles. 700 x 200 miles would mean a usefull battery life in excess of 140.000 miles. Interestingly enough, in the document it says panasonic started shipping their first NNP products almost a year ago, in may 2006. So it should not be to long before these cells are mass produced.
Sounds nice to have these cells in the roadster…. wouldn’t you agree martin? By the way, I Enjoyed the message left by your better half
I would have thought that the newer batteries would be more reliable and tollerent to abuse. New advances include design changes to reduce chances of fire and lower internal resistance. A123 is now claiming 7000 cycles have been achieved. Lower resistance means that they do not heat up as much and are more efficient. Having said that there are other negatives, newer technology is more expensive and untried. These would be valid reasons for Tesla to stay with older technology. I take it that this choice of batteries has not changed, that is Tesla has not chosen a lower power battery (which would reduce range) to gain reliability than in the original prototypes.
I agree with Brent on his statement that the extra weight should affect acceleration more than distance. One of the great advantages of the electric drive is regeneration, If it takes more energy to accelerate because the increased mass creates more momentum, then there should be more energy recovery on braking. The main determinates of milage should be rolling resistance and wind resistance, not mass.
Regenerative braking should produce decelleration almost as strong as acelleration. If memory serves me right, Tesla claims about 86% efficiency. In actual driving conditions, we decellerate mostly by coasting, letting the rolling resistance do most of the braking, this portion is not available for recovery, and only 86% of the remaing energy can be recovered. Even so I challenge the Tesla engineers to refine regenerative braking as a means to extend milage.
I have tremendous appreciation and respect for your companies honesty and frankness regarding this issue. This approach reinforces my confidence in Tesla Motor’s engineering and business credibility.
I should have read TEG’s link before I made my last post. In it Darryl Siry states that Tesla has “switched to lower capacity lithium-ion batteries”. So they are not as good as the original and may in themselves be the main determinant of lower range rather than the increase in mass.
Martin,
Boeing is in the process of building their 8th generation commercial jetliner (not counting what they inherited from Douglas and derivatives of God knows how many types of 737s). They have been building jets for over 50 years. They have an incredible depth of experience. They know what they are doing, and yet for each generation they struggle to meet weight goals. Usually they meet them, sometimes they don’t (early 747s come to mind - and they are still in the process of getting the 787 under control). I wouldn’t feel too bad that on the first generation of a brand new type of vehicle your goals were a little too ambitious. It is better to deliver a safe, reliable vehicle on time (ask Airbus), than to try to meet specs that don’t adversely affect the usability of the product in most circumstances. Thankfully, cars are typically built on a model year cycle. There is no reason that you can’t continue to improve the 2009, 2010 and so on.
I am curious to know whether any of those who have already purchased delivery slots backed out as a result in the reduction of range.
I was riding into work today thinking about when I’ll be able to get a plug in like the tesla, when I came up with a great option idea to be packaged with your cars. I would like to see a recharging “pack” for the garage or home of the car that can be charged with alternative energy. For instance, the battery back is utimately what charges the car, and you can charge the pack by, say, solar panels on the roof of the garage. Hence a truly Green car.
Keep up the good work, and let me know when I can get a tesla for about 30k.
-Z
Wait a minute! How does dynamometer testing simulate real-world behaviour? During this test the vehicle does not actually move, so accelerating and decelerating this mass must be simulated. If the dynamometer is set up to simulate only ICE behaviour then it may not have been programmed to accurately simulate braking behaviour as this would be unimportant in determining milage for an ICE. I guess this is an unlikely scenario, it probably is quite accurate, but maybe it should be verified.
I’ve been reading these blogs for quite some time but only now feel that I have a worthy comment. Thanks to everyone for an interesting discussion.
I am also not a prospective Roadster owner, but could consider a White Star or future vehicle. ( Man, oh man do AI want an electric car!) But it does seem to me that a reduction in range from 250 miles to 200 is significant. Say, a recent trip to pick up a friend at LAX. 180 miles round trip, some additional miles to stop and get something to eat, etc., and we’re just too close for comfort for my taste. I realize that this is way more than an average daily commute but is the roadster really intended for going to work every day? And I know that it isn’t intended for cross country driving, but that 250 mile range seemed to me to be a real minimum for a sports car that you’d want to really drive for a day. Again, there’s no danger of me now not buying a Roadster as I don’t have 100 grand to throw at a car in any case, but if I did, this might just be a deal breaker for me. A real shame, it seems.
It would be interesting to hear more variations on the range, rather than the one (EPA) figure. What about just getting on the highway and driving 65 mph until the juice runs out, without maxing the acceleration at every opportunity. What about just driving around town, sedately in very short hops? (Yes, yes, I know that that isn’t the way people drive exoticars, but it would seem to relate to future products) And it strikes me that electronically trading off performance for range is a great idea in general.
Thanks for these blogs: I am truly impressed by the transparency shown by Tesla.
Hi Martin,
Thanks for the update, the Tesla is still a great success story! I can’t wait to see these on the road, not to mention the White Star.
I’m curious: shouldn’t the MPG equivalent number also be revised proportionately? It would seem that if the range is 200 miles rather than 250 miles, then the 135mpg equivalent number should be revised to about 108mpg.
I have two questions:
Is Tesla planning on submitting any of their models to be considered for the recently accouned Automobile X-Prize? It seems the White star or perhaps third model will definitely get the required 100 mpg equivalent. Considering entering any future models?
Has anyone called to cancel their order due to the shorter range announcement? I hope not.
The EPA tests all vehicles using a dyno; the question “How does dyno testing simulate real-world behaviour?” has been echoed many times for all vehicles. The EPA is adding new testing cycles for 2008 (see the EPA’s www.mileagewillvary.com site for instance) in an attempt to bring their testing regime more in line with real-world experiences.
Where are the “toughened up” skeptical questions regarding the battery switch? “Slightly lower capacity” and “more mature” also means lower cost and higher profit margins. The press release tries to focus attention toward weight gains, but hopefully the critical media will follow the money. How much money will be saved by using the lower capacity, more mature cells?
In my previous post, I neglected to consider the slight decrease in capacity of the Li-Ion cells, so perhaps the MPG equivalent is still higher than 108mpg, but certainly lower than 135mpg given the added weight.
Thanks again,
Eric
Brent wrote :
Then again, perhaps the EPA cycle has a lot of starts and stops…
These pages enlighten:
www.fueleconomy.gov/feg/fe_test_schedules.shtml
I would like to have electrical engineer’s e-mail adress who work at Tesla that I can ask couple of questions why things work as they do. I also would like to know if those engineers have consired other options how to expand the range with internal chargers or with external options in the future models (I would preferably talk with a person with experience with electric motors and charging a batteries)
Thank you…
—-
Editor’s Answer: Why don’t you post your questions in a comment.
Would it be possible to have the controller set up in a way to switch from ‘range’ to ‘performance’ similar to a high-low range? Just a thought, keep up the good work!
An excellent writeup! After listening to many co-workers complain about their “high mileage” car’s actual performance, seeing a company coming in with a low-ball number is amazing. You’ll never see Toyota say, “Well, the EPA rating is 62 mpg, but no one has ever better than 51″. (or whatever). No, it’s “your mileage will vary” and they blame the funny numbers on the testing method, all the while campaigning against realistic testing.
Tesla has too much at stake to risk using anything other than a proven battery cell. I’m certain once the newer batteries have a track record (say 20-40 million installed), you’ll be back to the 250 miles or higher.
The mpg equivalent does not need to be lowered. If your ford focus gets 25 mpg…..it doesnt matter whether you have a 10 gallon tank or 20 gallon tank. Either way, it gets 25 mpg. The batteries were reduced so the capacity is smaller. The motor should still be just as efficient. The weight could theoretically throw off the efficiency, but if they say its still 135 mpg…I see no reason to disbelieve that.
More on battery choice. You Martin, have told us several times that smaller battery packs lead to higher abuse. Instead of having the luxury of reduced peak charge to enhance battery life one must choose to charge closer to the limit to go the same distance. Ultimately if the charge life is 500 cycles and this is 500×250 miles = 125k lifetime distance (before considering battery replacement) and now the charge range is only 200 miles then 500 cycles is only 100k miles. Now you say that these smaller batteries are more abuse tolerant, and the only specification quoted to compare is life cycles, so are these smaller batteries rated at 20% more cycles? What are the actual numbers?, so we can see how much increased lifetime range one gets for the shorter single charge range?
On what driver & passenger weights do you base the range of the Roadster and does that figure include the golf clubs?
While it is a great point to state that regenerative breaking should nullify much of the negative impact on range this doesn’t take into account how effective the regenerative breaking may be. If there is a capacitor on the car that can suck up a lot of juice generated by regenerative breaking very quickly, then yes, I agree regenerative breaking should be very effective at lessening the impact of the extra weight. However, if the only thing that you have to suck up the power provided by regenerative breaking is the battery, then it will not be nearly as effective. Our standard Li ion batteries just can’t pull in the massive charge quickly created by regenerative breaking and so a lot of it goes to waste.
Regarding weight, and this is our opinion only, its preferable to have additional weight which improves and ensures long term reliability and customer satisfaction.
Its refreshing to see Martin being open and candid regarding the issues that have been resolved, and to have the courage to make decisions with long term positive implications and long term customer benefits.
We are envious of folks that can get a Roadster, and its the reason we ask when it will be available in Canada. Its the “you want one but can’t get one” paradox.
I know you are still conducting tests on the roadster. This year of 2007 is or I thought was supposed to be the delivery year for the first 100 roadsters. I was just wondering if this is still on schedule and if not what is the expected delivery of these cars to our smoggy and gas filled highways.
Thank You
Hi, This sounds great that we will be less reliant on foreign oil etc but could some one enlighten me as to the ‘carbon foot print’ associated with the batteries and electric motor? I hear much talk about how clean and efficient using electrical power, even from a coal powered power station, is to run an EV but I can’t find anyone talking about the energy / environment cost required to produce the batteries for these vehicles in the first place. In other words if the environmental impact to produce the batteries and electrical motor is much greater than that to produce an existing internal combustion engine surely this should be factored in to the equation? Or have I missed something? I think for the future of mankind we should be thinking of it from that direction rather than the reliance angle.
Any thoughts on lower costs by switching to the “lower capacity”, “more mature” cells? Will they improve profit?
# Roy wrote on April 19th, 2007 at 8:19 am
## How does dynamometer testing simulate real-world behaviour?
## During this test the vehicle does not actually move, so accelerating
## and decelerating this mass must be simulated.
Good point (on possible lack of regen advantage while on the dyno), but yet hybrids with electric assist have been doing “too well” on the EPA tests such that they are reconsidering how the test works. Apparently simulated city mileage for the hybrids is being reported too high by the current tests. One would think that lack of real regen would cause the opposite. Perhaps the inflated results happen with hybrids because they get to run pure electric for a lot of the low speed tests, but in the real world you cover more miles so the batteries run out of charge, and you revert to using inefficient ICE fuel again.
# Jerry van den Honert wrote on April 19th, 2007 at 8:47 am
## What about just getting on the highway and driving 65 mph until the juice runs out,
There has been some discussion of this on earlier blog pages. Conventional (ICE based) thinking has people think that city driving is inefficient but highway mileage should be better. Hybrids bring the two much closer, and pure EVs start to tend to favor city driving much more.
Part of this is because the ICE tends to be so inefficient at low RPMs, whereas the electric motors are fine at low speeds. Part of it is because the regen in hybrids and EVs recapture energy usually lost in stop and go traffic. But the thing to keep in mind is that wind resistance takes energy to overcome regardless. EVs have less losses in city traffic, but everything starts to suffer the faster you go.
Here is some fictionalized chart to illustrate what I am trying to say:
MPH : ICE-MPG : EV-MPG (equivalent)
=== : === : ===
10 : 10 : 110
30 : 15 : 120
50 : 25 : 110
70 : 20 : 90
90 : 15 : 40
110 : 5 : 10
130 : 4 : 6
My point above is that the ICE car is probably most efficient cruising at around 55MPH.
The EV is actually better at lower speeds (say 30MPH) even with some stop and go.
Percentage wise the efficiency advantage of the EV becomes less and less substantial the faster you go.
Driving faster than what the EPA tests against is likely to hurt your range in any kind of vehicle.
My guess is that the Tesla roadster would have less than 200mile range if driven at a constant 65mph. If you drove at 85mph it would be even less.
As a future Tesla owner, who lives in Santa Barbara with regular commutes to LA, the range reduction from 250 to 200 miles is very significant for me. I’ve planned all along to get a second charger installed in LA, and now I guess I’ll be using that more often… but what I’d like to see from Tesla (in lieu of repricing, which IMHO is not justified), is some assurance that the Roadster is future-proofed to accommodate higher-capacity battery packs once they’re available, and perhaps Tesla could offer some discount or rebate to current owners on the eventual swap-out. Alternatively, perhaps Tesla could offer current customers the option of the higher-capacity battery pack today, but with a shorter (4-year vs. 5 year) warranty? It would be interesting to see what percentage of the current buyers would choose this option, if it were available.
By the way - it would be easy to convert my make believe chart to “total” range by multiplying by 12 (gallon tank) for ICE vehicles, and 2 for the Tesla Roadster:
MPH : ICE-range : EV-range
=== : === : ===
10 : 120 : 220
30 : 180 : 240
50 : 300 : 220
70 : 240 : 180
90 : 180 : 80
110 : 60 : 20
130 : 48 : 12
Again, these numbers are make believe but I think they could be ballpark correct.
Around town the EV would have a range comparable to an ICE vehicle, but the more you exceeded the speed limit you would find that your small energy storage capacity makes your range into an issue of concern.
I can only hope that Tesla will refine their car to greater lengths in order to attempt to achieve the coveted 250 mile range. The GM EV1, when under developement, was having each individual part weighed by the gram to painstakingly take teh car closer and closer to its target.
By the way, is the “EPA-compliant dynamometer” compliant for the new EPA testing, you know, the more realistic testing, or for the older and more unrealistic testing?
Carolyn - Bear in mind that the internet is a very private (yet very public) space. If you choose to read this blog, don’t tell Martin - it’s like having your mother read your Myspace page…
# Brian Langlois wrote on April 19th, 2007 at 11:27 am
## Would it be possible to have the controller set up in a way
## to switch from ‘range’ to ‘performance’ similar to a high-low range?
Yes, we need more control knobs, and this has been mentioned before in the earlier blog pages.
www.teslamotors.com/blog2/?p=27
# TEG wrote on September 28th, 2006 at 1:47 pm
## A slider or knob for economy versus performance mode.
## If the Tesla driver wants to maximize range they could change
## the control to provide less aggressive acceleration, lower top speed, and all that.
www.teslamotors.com/blog3/index.php?p=36
# Bill Korea wrote on November 11th, 2006 at 8:46 pm
## how about adding a knob to adjust the maximum amount of regen available?
Jerry van den Honert wrote:
…Say, a recent trip to pick up a friend at LAX. 180 miles round trip…
Everyone has different ways of measuring what is important to them. Elon’s company SpaceX is in El Segundo. His commute to LAX would be less than 5 miles. Martin’s trip from Northern California to LAX would be un-do-able!
I wonder if the Roadster with it’s small trunk would be my choice for picking up someone with luggage.
By the way, I am proud to see that my facorite car company (Tesla!) is being truthful and honest, something that some companies are afraid of. Remember, this is a step forward, not backward, to the reality of production EVs roaming among our roads.
>Been reading earlier blog entries and 2500 lbs always was the quoted weight
>(”subject to testing and validation”) so an extra 20% gives 3000 lbs.
I have no idea where this 20% number came from! What I said was “several hundred pounds…” I don’t know the exact weight, but think somewhere around 2700 pounds - hopefully a bit less. We will report a more educated estimate soon.
Regarding the 135 mpg equivalent: several people in past blogs pointed out that if you do the math, I should have been claiming 165 mpg equivalent - so we were sandbagging on the mpg. Glad we did, because it looks like 135 mpg is about right.
Note, by the way, that there are several methods for calculating equivalent mpg that give VERY different numbers! we use a fairly conservative method, as noted in the footnote on our front page.
Martin
Tals: Thanks for your statement on recharging. I beg to differ, all I have read about Lithium-Ion batteries has suggested that the maximum recharge rate is similar to the maximum discharge rate. If the batteries can supply enough current to drive the car from 0 to 60 in 4 seconds, why can’t they accept enough current to decelerate the car from 60 to (near) 0 in 4 seconds? I think I know the answer, and it has nothing to do with the batteries themselves but the arrangement. You can’t get much regen into a 357 volt load, but if the load was near 0 then it would suck up a lot of power, right? Now this might sound rediculous, but I think not. If you had a massive 294 pole 2 position switch, you could switch all the batteies from series to parallel arrangement. This switch would only activate changing from acceleration to deceleration and back while all the IGBTs were OFF. In this way the load voltage for regenerative brakeing would be 3.6 volts. If the batteries were also charged in the low voltage position, charge balancing would not be a problem. Since the switch does not have to change under load, the physical size of the contacts could be manageable. The other benifit of this arrangement is that the charge current into each battery would actually be quite low at max current (500 amps)/6831 batteries = 0.8 amps. The reason I suggest a mechanical switch instead of semiconductor is that there must be neglible voltage loss across 98 switches.
The fact that Tesla is using lower capacity cells to increase life cycle begs the question of just how expensive are a123’s batteries? Tesla has been using 2200ah batteries, and if they are using lower capacity cells they are likely now using 2000ah cells. 2000ah cells get about 155 wh/kg - substantialy more than the 100-110 wh/kg that a123 is getting - but the weight of the ESS does not bear that out. The total weight of the ESS was 450kg, and it seems now weighs even more. 450kg/50kWh = ~110 wh/kg. It seems that a very significant percentage of the weight is alocated to the safety vault that is built around the battery pack… a vault that would not be necessary if the battery composition is stable i.e. will not explode if pierced. Which brings back the question - if a123 cells are safer, lighter, have higher power, and cycle life which is now estimated at over 7000, what is the down side? The only thing that can be stopping Tesla from jumping on the a123 bandwagon is price. And that cost must be great enough to warrant building an extremely complex and heavy cooling system and ESS… so how much more do they charge?
Thankyou Mark and Brent for your links about EPA dyno testing, but these do not address the question I have, which if far more technical. I am not concerned with trying to match a standardized driving pattern to evrerybody’s personal patten, I don’t believe that is possible. I am content with a standardised pattern evien if unrealistic , as long as comparison of one auto to another is valid. My technical question is how is the mass of the vehicle simulated? For that matter how are the wind and rolling resistances simulated? And does the dyno provide driving power into the wheels during brakeing so the regen system can re-charge the batteries in the normal way. My point is a dynometer by definition only consumes power, does not deliver power.
As long as these very important modifcations result in a durable reliable finished product being placed into the hands of buyers somewhere near projected delivery dates, then you still will have achieved the near impossible. Mass recalls seem to still be very prevalent with companies that have almost one hundred more years experience than Tesla Motors, also their feeble attempts at anything “new” are almost laughable , so a few necessary modifications that are being handled before hand should not be viewed as anything more than “part of the game”. Anyone who might be surprised that testing would not not result in some changes might be viewed (at best) as being unrealistic. Thanks for the candor, and if anything you are proving daily how “real” this endevor is.
Joshua: I and others have discussed the automotive X-Prize on the “Feel” blog. in short, the Roadster does not qualify because the production is projected at 1000/year and the X-Prize requires a projection of >10,000/year. The WhiteStar will qualify as production is projected to be 15,000 /year. I am going to repeat an unanswered question; Is Tesla disqualified because Elon Musk is on the X-Prize board?
Hood comment: the batteries are supposed to last 125,000 miles, the electric motor has what, 2 basic parts?-instead of whole bunch of ICE parts made using energy/materials . What’s the environmental cost of 125,000 miles driven using gas? No way overall environ. cost of Tesla anywhere near that of ICE car. What’s scary is the reliance of China & India on coal and Russia , Venezuela (and mideast, of course) on oil & gas. As other fuels & EV’s enter the picture, watch the price of oil drop, and drop. Then the avg. Joe, who doesn’t care about much beyond his own nose, will continue to drive cheaper or more gas guzzling ICE cars. Hopefully with all the global warming PR, Joe will start looking further beyond his nose, in this country. As for the developing world -soon to have a lot more cars- don’t count on it.
Brian Langlois: The short answer is No. The controller and motor are designed to operate at highest possible efficiencies at all times. In a electric car you do not sacrifice performance for range. This could be accomplished in software by limiting the maximum speed of the car to increase range, but this is just the same as not putting your foot down as much.
Petri Haikonen: There is an amazing amount of information about this car on this website. Check White Paper, FAQs, and many previous blog pages, especially in this and “Touch” blogs. Chances are your questions have already been answered. There have been many suggestions of on-board generators and other hybrid variations. This has been addressed best in “Balance” if memory serves me right. In any case I agree with Tesla’s philosophy of keeping the car a “pure” electric because of reduced complexity. Leave the hybrids to others.
Design and engineering always involves some degree of compromise and tradeoffs. To trade a few miles of range for improved reliability and durability was a very good decision.
Question: Have you considered using special Low Rolling Resistance (LRR) tires to improve range? LRR tires help improve the milage on the Prius, the tradeoff being more wear and reduced tire life.
Narrower tires and higher tire pressure would also improve range, but the tradeoff could be reduced traction, more road noise, and a harsher ride. Not a good tradeoff!
I’d love to know if dual-sport (enduro) motorbikes could be designed using your technology!!! Dual-sport bikes are so much lighter and versatile than other bikes, so wouldn’t they be easier to design? Just an idea (I got dibs on one if you guys run with this!
An invitation to Tesla.
We are organising an annual eco-car rally from Brighton to London, UK. The event is high-profile and backed by various governmental bodies. Almost all the major motor-manufacturers and several british innovation firms will be taking part in order to share their vision for the future of sustainable motoring.
Several of our followers have asked about whether the Tesla Roadster will be taking part. we appreciate that your biggest market is America and so it’s logical to establish yourselves there first. However, we (and our followers) would like to know whether you would consider including the Roadster in our rally, if not this year, then in years to come.
The Sunday Times are the official media partners for the event and the incusion of several celebrity drivers and high-profile politicians and a BBC fim-crew will ensure that Tesla receives (at the very least) Europe-wide exposure. The event will take place on World Environment Day and is a celebration that we would love Tesla to be part of. Please share your thoughts.
Hello,
is it possible to get a high res picture (1280 x 1024) of the “VP1 in San Francisco” above?
Regards Christian
—-
Editor’s Answer: We are about to add some pictures, screensavers, videos etc to the site. They should go up in a couple of weeks.
A123 probably needs to go on the halibut list (along with NanoHype). People keep reading A123 PR reports and think it means something. One Roadster takes more batteries than A123’s total production to date and every A123 battery has been hand-built. Tesla needs mass production, proven mass production, not a handful of gosh-wow parts.
If A123 ever gets into mass production, it’s 10C charge/discharge capabilities and higher duty cycles would make it perfect for hybrids. And the huge cost difference wouldn’t be as big a problem. The Roadster doesn’t need 10C discharge capabilities and who here (besides me) has driven a car more than 100,000 miles?
Please let us know the details for the Tesla visit to Chicago. Can’t wait…
Regarding the range of the vehicle, I think the range is great for most daily uses. However for longer trips I had a thought yesterday walking by the gas station (that also sold propane tanks — the exchange type for gas grills). Perhaps service stations could convert to large charging stations which would sell (or exchange) the ESS already precharged. Simply pull in and exchange your ESS. I am sure the roadster is not designed for easy access to the ESS, but perhaps future models could take this into account. When I am on a long plane trip, I usually bring a spare laptop battery. Same principle… Just swap out the ESS and your good for another 200 miles or so. (Of course the service stations would need to include solar panels on the roof as well) Also perhaps it could be faster to charge the ESS with specialized equipment at the charging station, and reduce some potential “at home” charging dangers…
What is the feasibility of EV peer-to-peer charging? Many of us have either received or provided boosts to get a vehicle started, particularly during cold weather. Is it possible for one EV to provide charged electrons to another? Previous posts have suggested running a house off an EV battery pack during power outages. I am envisioning a device that would connect two EVs and provide a user specified charge to the weakened battery. The device would enable various types of connections and battery types so that a Roadster ESS can charge a RAV-4, ZAP-X… The device would allow for combinations of battery types, such as Li-ion, capacitors, NiMH.
Alternatively, would it be simpler to develop a portable charger which can store enough juice to provide an additional 20 miles or so?
Gracias
My point was not, of course, that I live a certain distance from LAX. That simply seemed like a reasonable trip length for a car such as a Tesla Roadster. Sure I’d want to pick up my friend (and his one bag) in such a ride! My gut feeling is, though, that 250 miles was a sort of minimum range that I’d want from a car that was fun to drive, and that one might want to take out for the day. Commute, sure, but there are way cheaper and more energy efficient ways for most of us to commute to work. 200 miles means a few hours of driving and then back home overnight. Can’t stray more than 2 hours from home. Once again, there’s no danger of my NOT buying a Roadster now, but it does strike me that range would be a critical number for me were I in the market (and will be when I am in the market) and 250 seemed like about as low as I’d want to go.
One man’s calculus…
Even batteries get dedicated conferences these days:-
www.batterypoweronline.com/images/BatteryPower2007Brochure.pdf
Useful insights or hype-fest?
David_42 - Only “one roadster”? a123 has been manufacturing 10s of thousands of cells for use in Black &Decker’s Dewalt power tools. They are not putting their cells together by hand, rather they are being manufactured in two wholly owned battery plants in China with overflow being manufactured by China BAK. To top that off, they have raised over $100 Million in capital from sources like Sequoia Capital, Procter & Gamble, General Electric, Qualcomm, the CIA and many others. On top of that they have a $15 Million contract with USABC. A123 is far from vaporware… The question is just how expensive are they. As to its benefits to the Roadster, the additional power is the gravy, the real benefits are in the stable construction (which will allow for an air cooled ESS without special heating for the winter and cooling for the summer), and the increased life for the car. Bear in mind, you need a working battery regardless of whether you keep the car through 100,000 miles or you sell it. If you intend to throw away the car after 100,000 miles it makes the cost of ownership VERY expensive.
# david_42 wrote on April 20th, 2007 at 6:45 am
# who here (besides me) has driven a car more than 100,000 miles?
Ooh, ooh! Pick me, pick me!
My 1985 BMW K100RT (touring motorcycle) only gets 100 miles on a tank, 130 if I over-fill and ride slowly. It’s never been a problem for me.
Surely you’re joking? I owned a 1985 K100RT for 120,000 km (30,000 when I got it, 150,000 when I sold it) and it went much further than that. I don’t remember the exact range now (it’s been a dozen years since I sold it), but I know I got about 45 mpg (UK) from it and on a 900 km trip I regularly made on twisty mountainous NZ backroads cruising at around 140 km/h (87 mph) I had to refill twice, making the safe range at least 300 km (185 miles).
I’ve had a 1995 R1100RT for the last dozen years. It does 300 miles at 60 mpg if I more or less stick to the speed limit, or 250 miles if I cane it.
David_42 wrote:
The Roadster doesn’t need 10C discharge capabilities and who here (besides me) has driven a car more than 100,000 miles?
I admit I haven’t yet personally driven any vehicle for more than 100,000 miles, though I’ve owned several with more than that on them by the time I’ve sold them — hell, I bought my previous car (a 1991 Toyota Corona 2.0 liftback) with 100,000 miles on it (and it was trouble-free).
Vehicles I’ve done over 100,000 km in:
- my current car, 1995 Subaru Legacy 250T wagon (98,000 - 205,000 km)
- my current bike, 1995 BMW R1000RT (0 - 103,000 km)
- my previous bike, 1985 BMW K100RT (30,000 - 150,000 km)
I curently expect to keep both curent vehicles well past 100,000 miles of ownership.
p.s. greetings to Rita
There’s a new company -www.climos.com -that will work on ways to remove co2 from atmosphere. They don’t say how, but another site said one thing they were doing was looking into making huge ocean phytoplankton blooms to remove co2.
# david_42 wrote on April 20th, 2007 at 6:45 am
# who here (besides me) has driven a car more than 100,000 miles?
Me too!
I’ve done 185,000km (115k miles) and at avg of 43mpg in the city - no fancy hybrid technology required. The car has done 240,000km (150k miles) with minimal servicing.
rcd.typepad.com/personal/2007/04/the_uno_lives_w.html
I don’t think range is the problem with battery based tech, look at the motorbike range quoted in another comment, but rather the speed to replace the lost energy.
# Robert de Forest wrote on April 18th, 2007 at 9:13 pm
# My 1985 BMW K100RT (touring motorcycle) only gets 100 miles on a tank, 130 if I over-fill and ride slowly. It’s never been a problem for me.
The difference is Robert can refill that tank and be back on the road in a few minutes at most. Will electric match that ever?
Some comments:
Why not consider a different logic and bypass refuelling all together?
Personally the longest I have ever driven in a day was 16 Hours. I think that is about the maximum any sane human being would want to be in any car/truck as a driver let alone a passenger. So do the math 16 Hours X 55 Miles per hour avg. = 880 miles. That is the goal , period. That would require Mr. Eberhard and his merry bunch of engineers to increase range 440%. I will leave that to the engineers to determine the specific power density that would require. However I am confident this is possible.
Where is it written that you have to trade in the car after 5 years?
Remember, There is nothing saying you can replace the entire battery pack when the thing is exhausted after 100k miles.
By the time the battery needs to be replaced I am willing to bet it will be cheaper and extend your range even further than the original 1st generation battery pack. I believe the batteries are set up like blade servers allowing them to be easily removed and replaced. Instead of trading your Roadster in .. UPGRADE. New battery pack and some firmware and whammo! At least another 100k miles in a car that can still do 0-60 in 4 seconds with extended range for the 25k and a day to replace the batteries.
My plan is to buy the white star and drive for 5 years. Replace the batteries and repeat until I get 500,000 miles out of the beast.
Even if the battery tech did not get cheaper it works out to the following roughly. 50k for the white star. 25k for each battery replacement. 25 Years of driving equalling 500,000 miles for $150,000 .
Where do I sign up?
Tesla was just on ABC TV “20/20″ program on global warming. Good program, aside from Tesla part not being longer.
david_42 wrote on April 20th, 2007 at 6:45 am:
>who here (besides me) has driven a car more than 100,000 miles?
My 1996 Nissan Altima GXE, which I bought new in 1996, has 195,000 miles on the odomoter. When I bought it, I expected to have it for 10 years. It should easily be good for another 5.
I really don’t think 100,000 miles is all that remarkable any more. Do you know about Saab’s 1,000,000 mile offer: www.saabusa.com/saabjsp/about/pr_061218.jsp
After 25 years of building all types of brushless motors for application from military robots, to space aplication for NASA, to surgical tools, and artificial hearts, and life and field testing every type of bearing mounting imaginable this is what I can tell you about the bearing spinning problem.
The problem of the bearings spinning in the motor housing will not be solved by switching to aluminum. The bearings must either be epoxied to the housing (preferable with heat cure epoxy) or rubber o rings mounted in grooves in the bearing pocket must be used to prevent any motion between the bearing and the housing. The use of o rings reduces noise especially if a heavy dampning grease is applied to the bearing pocket. Pressing the bearings into the aluminum housing also will not work due to the diffferential thermal expansion between the steel bearings and the aluminum or magnesium housing.
I am really interested in this car! It’s the best idea that I’ve seen since te microwave oven, and that’s saying something. I have a feeling that this company is really going to take off and become the nexdt Mercedes-Benz. With that being said, when are you planning to sell open stocks? Please send an e-mail my way when you do, because I’ll be buying plenty of shares
.
I wish you the best of luck and keep up with this awesome production vehicle! Also, if you were to bring a demo car down to Phoenix, AZ, that would be great too
.
> Joshua wrote on April 19th, 2007 at 12:32 pm
> The mpg equivalent does not need to be lowered.
Joshua, the question would be how much of the range reduction is due to added weight. Let’s assume for a minute that the batteries did not change in capacity. If this were true, and range were reduced from 250 miles to 200 miles, than the MPG equivalent would decrease from 135mpg to 108mpg. That’s simple mathematics.
So I guess the big question is how much of the range reduction was due to decreased capacity in the batteries, and how much was due to the couple hundred pounds added on. The blog seemed to focus on weight being added, so I would assume that the primary cause of range reduction was that added weight.
> Martin Eberhard wrote on April 19th, 2007 at 7:15 pm
> Regarding the 135 mpg equivalent:
Thanks for the clarification Martin! It’s great to see the Tesla still has a MPG number about equal to it’s top speed
david_42 wrote on April 20th, 2007 at 6:45 am
A123 probably needs to go on the halibut list
You are very likely confusing A123 with AltairNano. A123 is mass produced as already stated above, and tested and verified to death by people who have bought DeWalt new powertools and thousands of RC hobbyists. There is a discussion thread currently going on over at rcgroups.com, detailing peoples long-term experiences with them, the cells are over 500 charge cycles in real field use and show no signs of capacity loss.
However, while A123 have excellent power density W/kg ( both in discharge and charge cycle ) they are quite low in energy density Wh/kg, i.e. they are good for performance but suck at range in EV apps.
I was disappointed to hear about the decease in range from 250 to 200 miles. The first thing I would do is to place the new parts on a diet and see how much weight can be shaved off without reducing the strength of the parts. This is how races are won on the race track. Second, I would consider reducing the weight of the battery pack needed by intergrading it for use with fuel cell technolgy. For those of you who have never seen a zinc air fuel cell see www.poweraircorp.com/technolgy/. While it looks like a battery it is actually a self-contined fuel cell the size of a battery. As you can see if placed in an electric vehicle you have what amounts to a traveling wall plug for your EV. Thus, if your battery system ever fails this is what can get you home.
Fuel cells are somewhat like ICE’s in that their “run time” is a function of the size of their fuel tank so they must be designed for the purpose for which they are used. It would of course make more sense to use the fuel cell with the battery system to recharge it because once the fuel cell is turned on it keeps running until it runs out of fuel. Therefore, it makes more sense to use it to continuously recharge the batteries as it is being used to take full advantage of it. Thus, it can be used as a range extender like the generator on the Volt. The volt uses it’s generator to reduce the size of the battery pack to 400 lbs. While you would have to use a larger fuel cell than the one shown, the idea behind it is simple. The fuel cell would recharge the battery and you would ordinary not use the grid to do so. The weight of the battery would be matched against the fuel cells ability to recharge it. For exaple, a 200 lb fuel cell to recharge a 400 lb battery. If this worked out and this is only a guess that such a system would be self suficient for about a week before it would need to be maintained and it’s zinc fuel supply would need replaced, which the driver could do at home in about 15 mins.
Let me give you an example, of the advantage of a fuel cell powered vehicle. They now have fuel cells for electric bicycles. Normally an electric bike is good for 20 miles there and back and it must then be recharged and it takes all night to do so. What the fuel cells does then is give the bike rider “ultra-long range” as it provides up to more than a 200km range and will go 7 -10 days per refuel without the need to worry about recharging as it has fast refuel that takes only minutes. To give an overview of wthat fuel cells can provide lets compair a lead-acid back up a power pack with 8 hours of backup power. It would take up 65″ of space and weigh 2,800 lbs while a fuel cell would requie only 20″ of space and weigh only 300 lbs. The technolgy is here why don’t we start using it.
Renewable energy news from Nevada: On Friday Jon Wellinghoff, a member of Federal Energy Regulatory Commission said: ” We have enough geothermal in Nevada to power the entire state, in my opinion” -just need to build transmission lines to get it to other parts of the state- “between geothermal, wind and solar we shouldn’t be using any fossil fuel in Nevada-but not all states are that lucky”. Northwestern Nev. has vast amounts of geothermal energy but there is no “backbone transmission line” to move it to the rest of the state. He also said: “On a national basis we need to figure out how to take care of this issue because there are tremendous amounts of renewable geothermal and wind energy resources in this country that are locked up in areas that don’t have adequate transmission to get out”. So what makes more sense, the big new expensive coal plant the Gov. of Nev. is pushing for in Ely, or some no doubt far cheaper geothermal plants & elect. lines? After the plants & lines were up people would pay less for power over the years-as geothermal bascially costs nothing. Wellinghoff also said also said ” The FERC is overseeing two of the world’s largest machines-the gas pipeline system and the electric grid stystem, and just a 5% improvement in efficiency in either one of those machines, or both of them, are huge gains for this country and things I’m really trying to focus on”. Yet another reason we really need Gore in 2008-or at least Wellinghoff as head of the Dept. of Energy.
To Eric :
Changing weight from 2500 lbs to 2700 lbs should proportionally increase just rolling resistance component by 8%. For EPA testing conditions Tesla roadster should have rolling resistance approximately half of total resistance. So I would guess that added weight managed just ~4% range degradation. By itself it would reduce 250 miles to ~240 miles. So because range reduction is claimed to come up to 20% major range reduction should come from battery energy capacity reduction and most important from the fact that Tesla Motors business people start uncovering some hidden overpromise of engineering team this time and become very conservative to avoid later legal problems with customers. Such overpromises are very typical in any truly new design like EV.
The sole fact that Martin become talking this way is a sure sign of his engineering team finally coming through real product integration, testing etc and truth starts coming out.
If they hold this line just with that only announced range reduction to 200 miles I would say this is the very great engineering team.
My more typical expectation would be that they would also loose ESS lifetime expectation before replacement way under 100000 miles and would get fairly fast range degradation with mileage. In summer we will also know did they hold 4 sec line for 0 to 60 mph or shifted to somewhat like 4.1 sec. In general I think they would be able to hold the line for acceleration and car agility but would have to reduce even further claims for everything related to single charge range and ESS total range lifetime before replacement. I think later customers would also discover that highway range is likely to be closer to 150 miles.
But even if all that happen but Tesla Motors will REALLY deliver over 300 EV roadsters to actual use of customers and they would sirvive use for at least a year without much problems I think later it will become a milestone in technology history.
It takes best sort of human passion and most dedicated love to make any technical thing with such novelty as Tesla roadster to real market as demanding as U.S. Such things deserve to be legends and they become legends.
More Nev. solar news: Nellis Airbase will break ground monday on a solar photovoltaic project that will provide more than 1/4 of base power needs: 18 megawatts (enough for 11,000 homes)-project on 140 acres, using 70,000 ground mounted solar collectors that track the sun. Costs $100 million. Calif. co. called MMA will lease the land and get a 30% fed, tax credit. Congress expected to extend the tax credit program for another 10 yrs., which is projected to create 55,000 jobs and $45 billion in investments nationally.
In doing some research I found Tesla Motors. I was turned and changed my “dream car” to a Tesla. If you happen to visit Kansas City, Missouri, let me know. I’m dying to get my hands on one and I would love to witness the mystique behind it all. (Unfortunately I’m a little far out of the range to have a service station near me.) Keep up the great design and engineering. Maybe someday I can say I’m proud to be one of those thinking minds in the company too. *nudge nudge*
As I have followed your progress for a non-emissons sports car I can’t help but
wonder about using the same drive train, paired with a small (1 liter bio-diesel)
motor driven generator would do for your “range issues”. If a “retro electric swap”
(tesla’s electric motor / small bio-powered generator motor) was made available
for the millions of currently operating autos, not only would we have the ability to
alter our countries fuel dependency but start a new industry for conversion (much
like the “tuners” did for the small econo cars).
As I cheer on new concepts that push the design envelope I realize the time issuses related to these concepts are still years away. Tesla has challanged this concept
by being…here and now. How do we bridge this “time gap” between my current
Ford F-350 V 10 ( Yes it’s a work vehicle) and a zero emisson one? GM’s Voit begins
to address this…”sort of”, but we still are ignoring the legends of relatively new gas
burners (and their owers) out here. You dared to defy the automotive world by build-
ing a “real” battery powered car… that worked! You have proven that there is a
market and one hundred has become a thousand, Bravo!
Moreover you have proven a concept I feared we Americans forgot starting in the 70’s
where determined individuals can produce cutting edge vechiles, despite the pressure
to halt their progress. In doing so you have produced new advanced components (as per your electric motor) that could advance other aspects of the automobile sector (as a “retro electric motor swap” ) but other sectors as well. I have searched for a
proven light weight power plant for my aircraft only to settle for a “over engineered &
priced combustion power plant. The reality of the situation is: with the current auto
growth patterns we won’t have the infrastructure to support them all in 10 years anyway.
So perhaps the 200 or 250 mile range debate will become a mute one.
Sincerely,
David Cooper
Increíble, me parece el mejor carro eléctrico hasta ahora. Es lo máximo. Los felicito.
Interesting pdf from a company called Covalent Associates who are doing work for the US Air Force.
They’re looking at improving the working temperature range of Li ion batteries. Their research has focussed on new electrolyte formulations for 1.4 Ah cells for improved energy capacity delivery at low temperatures (-40 C) and “acceptable capacity fade” when going through discharge/recharge cycles at +80 degrees C. They do not report whether this technology allows for sub-zero charging.
The present cooling/ warming system on the Roadster is designed to “keep the temperature of the cells below 35° C at all times and the lifetime average temperature at or below 25° C” and “Avoids charging at temperatures below 0° C. (Our design heats the pack before charging at cold temperatures.)” This research may lead to batteries which allow Tesla to relax these requirements.
Obviously there are no details on whether this technology (if it bears practical fruit) will be appropriate for the production volumes needed for Power Tools / Mobile Phones / Teslas. It may yet remain affordable only for the likes of NASA or the US military.
Indeed, how useful is this research in the area of EV weight saving if most of the weight of the ESS is related to withstanding structural loads? Maybe not much. But who knows; in a few years’ time maybe a few tens of pounds shed from the (model-after-Whitestar’s) battery warming/cooling system would be a cost-effective option worth considering.
Full article at:
www.covalentassociates.com/Li-ion%20Battery%20Electrolytes%20Designed%20For%20a%20Wide%20Temperature%20Range.pdf
In response to Stuart Koford wrote on April 21st, 2007 at 6:34 am about the issue of spinning bearings:
Why can’t the bearings be keyed? Why can’t the contact surfaces between the bearing and the housing be non-cylindrical? Is it a manufacturing or cost issue?
Correction: Ronald Greene on April 21, 2007 at 4:47 pm website see www.poweraircorp.com/technology/ also to compair ZAFC Vs.
Batteries, ZAFC Vs. ICE’s, ZAFC Vs. Hydrogen Fuel Cells website see http:www.poweraircorp.com/technology/advantages.asp
How about a 2 seat hatchback? You know so you can carry some stuff! And how about designing in a solar charging system? Good artists could make them eye appealing.
Three no doubt great shows will be on PBS this Tues. from 8 P.M. to 11 (at least where I live) -”Saved by the Sun” on solar energy, “Global Warming- the Signs & Science” and Frontine: “Hot Politics” which looks to be about coal & other fossil fuel power.
Headline: “US gas prices up 8 cents in two weeks, 69 cents on year”
( www.mercurynews.com/news/ci_5728005 )
Headline: “Study: ‘Peak Oil’ Will Be Reached by 2018”
(www.foxnews.com/story/0,2933,266764,00.html )
Headline: “Earth Day at the electric car races”
(www.registerguard.com/news/2007/04/22/c1.cr.earthday.0422.p1.php?section=cityregion )
There was a trend that became a truth that became a future. Some will see it as the end of the ‘Oil Age’ while others will view it as liberation from the same. Either way though, it’s coming and those whose vision extends beyond the Vaseline horizon will be in the driver’s seat once we get there.
Biofuels, sand shale, hydrogen and solar will all have a place in the new reality but regardless of that, our cars will be powered with electricity. The internal combustion engine will soon become an anachronism like the coal burning steam engines that were the glory of the railroads for generations.
If Tesla Motors can migrate their successes with the high end lines into an equally successful and affordable family sedan, the name Tesla will supplant that of Ford and Chevy as the national icon for mass mobility and American ingenuity.
God speed.
…
Far and away the most detailed analysis of the EV market I have ever seen - www.arb.ca.gov/msprog/zevprog/zevreview/zev_panel_report.pdf - Must reading for anyone who follows this company seriously.
A couple of interesting points from there are:
1) a strong point as to why EVs can expect better than the standard 500 cycles - The important thing is not only how much you charge the battery, but also how much it is discharged. if you assume and average daily discharge of 40 miles or less than 25% of capacity, the chart on page 30 indicates that the difference between 80% DOD and 25% DOD is approximately 100%. So if you get 500 cycle equivelants when using up 80% of the battery each time, you will get 1000 cycle equivelants when using only 25% on average.
2) They estimate scale manufacturing costs at around 10,000 - similar to what Tesla had assumed replacement costs would be a couple of years out.
3) They do a very good job of seperating the costs involved in the battery system, and showing how as you move toward larger batteries, not only do you benefit from scale, but, more importantly, you do not need smaller energy cells to make up the power, and that is extremely significant - almost to the point of making the difference between a 10-PHEV and a 20-PHEV negligible.
4) They estimate Tesla’s battery cost at ~$35,000 - Lisa if they are accurate to within 10% +/-, don’t say anything… just blink twice.
“So do the math 16 Hours X 55 Miles per hour avg. = 880 miles. ”
You are basing your math on the stupidly ridiculous slow speed limit that bogs down our highways in many parts of the country. Bear in mind that most long trips will get out of the urban “revenue enhancement zones” with the 55mph speed limit and in several western states 75mph is the limit. That puts you at 1200 miles for your estimate.
How much efficiency is lost at 55mph boggles the mind, pure bull-halibut for the fuel savings, my truck gets 8-10 mpg at 55mph, but gets 12mpg between 70-85, and 14mpg at 95-100mph. Yes, I’ve verified this, 2500 rpms is its bottom power band, and in top gear that is 90mph on that vehicle, the increased power gain is more than the wind and roll drag. I’ve personally done Los Angeles to Colorado Springs in 12.5 hours, though the speed avg for that trip is only legally attainable in Montana (100mph). That was a fuel saving trip where I did attain the 14mpg from the V10 motor.
It also shows the point that speed limits are most often BS. Its legal in Montana to do 100mph, safely and efficiently done in many modern makes of car. Same road type & conditions - yet crossing a state line makes it unsafe? Halibut.
“http://www.poweraircorp.com/technolgy/”
That link isn’t working at this time. Its not another “Tilley” is it?
Tals: I kinda goofed on my description of the massive series-parallel switch for the Tesla batteries. I figured out that it would require 294 contacts minimum, not switches. Upon review I think it would require 196 double throw switches, arranged as 98 pairs. Since the series arrangement requires each connection to carry full current and each pair could use 1 contact from each switch, in parallel with each other, for the series connection and in the other position, one contact each for connection to power and ground bus. This way the switches only have to be designed to carry 1/2 the full load current. Obviously this would be a custom made switch, and again I think with careful design it can be made fairly compact and low weight to fit on the end of the battery pack. Some of the cost can be defrayed by elliminating the existing charge balancing circuit. I would really appreciate your feedback on this idea.
Tals: Fit on which ever end the existing connections are, which might be the top or side, not necessairly the end.
Ronald Greene: About your zinc fuel cells. One of the frustrating things about many web sites on this type of technology is the vague hype “much better than existing” etc. and not much in the way of numbers. Your link did provide some numbers, finally, which said that the cell has about 200 wh/kg and 225 wh/l. These are about equivalent to better Lithium batteries (better than Tesla’s), but not much. Also it is unclear if this is just for the electrolyte or includes the hopper with the fresh zinc and the collection tank. Their compareson quote that existing batteries are only 3 wh/kg is just plain wrong, even lead acid is about 40 wh/kg. Click on my name for comparison chart. The idea that an individual could purchase a home electrolysis system to reform the zinc pellets is intrquing. This is certainly not existing now, but still there are many unanswered questions, How efficient is the Fuel Cell? How efficient is the Reformer? From the numbers above the range would be about the same, not 7 day’s worth. Where did you get these figures from? You suggest, correctly I think, that the Zinc fuel cell would not be able to provide full power for acceleration, and a secondary system of batteries would be required that could be re-charged from the zinc fuel cell. This requires added complexity, weight, and cost, so the range would not be as good as present. You say this is available now, therefore you should be able to tell us the cost and answer my above questions about efficiency. Please do so on a future post.
The Tesla Roadster is featured in this month’s Vanity Fair “Green Issue.” The full article can be found on their website,
www.vanityfair.com/politics/features/2007/05/tesla200705?currentPage=1
It is a great article about Tesla Motors and the Roadster.
Roy - The “7 Day” quote is a marketing ploy… it’s based on an assumption of an average driver going 33 miles per day - 7X33=231. So Tesla’s Roadster also holds a week worth of charge, but for what it’s worth so does my cell phone. I still charge it every night just in case.
Anatoly - I’m curious about your take on the overall range of the battery pack. The report that I refferenced above - www.arb.ca.gov/msprog/zevprog/zevreview/zev_panel_report.pdf - has an encouraging graph that shows significant increases in cycle life as the depth of discharge is decreased. I am hopeful based on this that the lifetime battery range (based purely on miles driven) will significantly surpass the 100,000 miles quoted by Tesla. My real concern is shelf life, and I have not yet been very well convinced of hard numbers related to that.
Another feather in New Mexico’s cap?
www.fusor.net/board/view.php?bn=fusor_announce&key=1173455489&site=fusor
www.emc2fusion.org/
Why does the CA ARB report and the Tesla white paper use differnt measures of performance and efficiency gains?
I would have thought by now we’d have standard measures and vocabulary to describe performance.
The biggest weakness in any BEV is that there is no way to recharge the batteries as the stored energy is used. The Chevy Volt
is going to use a ICE powered generator to extend the range of the car to over 600 miles. GM then also suggested that a fuel cell
could be used as an alternative range extender This was why I suggested that Tesla give the idea some thought because it
would be a win-win situation for them. The biggest weakness of the fuel cell is that is does not have a large reserve of stored energy . However, if you combine a fuel cell with a large battery system you then have the best of both worlds. For example, to extend the range of the Telsa all you would have to do is to carry the zinc-air fuel cell as shown in the picture in the trunk. You run the Tesla as far as it will go 200 miles minus the weight of the fuel cell. You then connect the fuel cell and recharge the batteries which would then after sufficient time would allow you to run the car again as far as it has been recharged. Thus, a fuel cell acts just like any other electric generator and will always extend the range of any BEV despite its own added weight.
The only question is how much farther will it go. I was of course interested to find an answer and was lucky enough to find a company who already did the experiment. A company in Mayaysia did just such an experiment. In a test run of a hybrid vehicle using a fuel cell as an electric generator to recharge nickel-zinc batteries, the EV went over 516km or about 320 miles. I would assume that if the batteries were Li-on that you could do even better and break 400 miles. See website www.3nw.com/energy/resources/metal_fuel_cells.htm The addition of the fuel cell to any BEV then converts it into a series
hybrid. Therefore, you should be able to reduce the size of the battery pack while still getting excellent range and performance.
Zinc-air fuel cells are now as the picture shows see my eariler post in their sixth generation and have made remarkable improvements and using them to recharge a BEV seems to be an easy way to extend the range and remove the necessity of having to recharge your batteries from the grid every night. As for cost fuel cell batteries are cheaper than petrol by about 10 times, non-flammable and provide higher power and higher energy because chemical energy is directly turned into electrical energy minimising energy loss and therefore cost only about 10sen per kilowatt per hour of usage in Malaysia. To me if you can replace some or all of the energy wihile you use your EV you are just going go a whole lot farther. We can thank GM for pointing the way but then they learned the hard way that the invention of the electric car was incomplete without a generator to extend the cars range.
Blog topic:
A page commenting on the new CARB report.
Tesla’s technical, financial, and political response.
Martin, Marc,
What driving cycle was modeled (or driven?) to derive the older, 110Wh/km number cited in your paper “The 21st Century Electric Car” (www.teslamotors.com/display_data.php?data_name=21stCentElectricCar )? The number 110Wh/km seems to be the one “sandbagged” down from 165 mpg to 135mpg. Footnote 8 in the paper references the INL testing of the EV1 (avt.inl.gov/pdf/fsev/eva/genmot.pdf ), but does not specify whether reference “for comparison” should be made to the 60mph constant speed driving cycle or to the SAE J1634 test procedures.
Thank you.
Tesla needs a 5th blog category tilted “the bigger picture” where quotes like this from Lee Iacocca’s (former Chrysler CEO) new book (profiled in “USA Today”) can be mentioned: “Am I the only guy in this country who’s fed up with what’s happening? Where the halibut is the outrage? We should be screaming bloody murder…we can’t even clean up after a hurricane, much less make a hybird car”. He then should have mentioned Tesla as a shining exception. Well Tesla mavens, how about “category 5″ ? -as in hurricane type 5, as in serious commentary of the big country/world picture related to govt. , society and the environ. ? Iacocca would approve. Friends suggested he ” watch his tongue and pen to avoid retaliation” to which he said “at 82, who cares”. Maybe Tesla would be wise to open blog category 5 in 40 years or so-however in a truly free society category 5 should be a very welcome addition at any time, no?
AC Propulsion designed a “range extender” trailer for their tZero car.
Tesla Motors’ CTO, JB Straubel also designed a lower cost range extender for one of his EVs and discusses why a mechanical pusher offers better fuel efficiency than a towed generator.
Finally, even GM designed a series hybrid version of the EV1 which used a high-efficiency, multi-fuel turbine engine.
Given their CTO’s previous experience, Tesla Motors seems very likely to consider a range extender for the Whitestar. For the Roadster, however, I think the range limit will likely be driver comfort and not the ESS.
(Hopefully the blog moderator will inline the above links if the syntax is not correct)
All the talk about the finer points of batteries & range don’t do much for me.I’m sure the Tesla mavens are on top of it -they better be on top of the battery issue since that’s the key point (obviously). In terms of impact, Tesla will only be an automotive/global warming footnote for about the next decade. I’m interested in accelerating the process, as in the Tesla mavens/invesors/new environmental-caring investors consortium to buy Chrysler and turn it totally green. A bold & wacky idea, no doubt. However there are more billionaires/ more private money in this world than ever. So it’s not out of the question,even for single investors like Kirk Kerkorian (the wrong type of guy, of course). If Tesla & others want to have an environmental impact, redoing Chrysler would be the cat’s meow-hire Lee Ioccoca as an advisor -he’d work cheap,and no doubt enthusiastically.
Brent writes, “I’m a little surprised that the extra weight affects the range so dramatically — some 20 percent — while acceleration remains unchanged. I would have thought the opposite, that the acceleration would be much lower, but the range only a little reduced.”
Transmission failures (due to repeated shifting from 1st to 2nd while flooring it) lead to redesign. Redesign leads to more weight but optimized acceleration. 50 more pounds means reduced range.
On a sad note, the famed writer David Halberstam was killed, somewhat ironically, in a car crash yesterday. If you are interested in seeing precisely where and how auto makers in this country lost their vision and sleep walked into the 21st century I highly reccomend his expose “The Reckoning.” In fascinating detail, Halberstam related how the industry was blind sided again and again and fumbled onward mainly on bloated inertia. One more slapuppasidadahead might just do it for them.
In Reply to Jim Mapes:
I think you are arguing a different point than me. I was focused on the refueling problem. If the engineers can exceed a range of 880 Miles then all the debate about refueling in 5 minutes would be moot. As for your complaints about the 55MPH speed limit I used in my ROUGH equation I think your missing another point. That being the 16 Hours part. When you can drive your truck that gets 8-12 MPG for 16 hours at 55MPH or 75MPH without refueling once let me know.
Thank you for your open candor. I am also a lead customer for the Eclipse VLJ and Vern Raburn the CEO has similarly been very up front in describing the inevitable to’s and fro’s when you are developing a new product that breaks the mold. If this was easy it would have been done before. The secret is to share the process with the community openly - we all understand.
The Tesla is an incredible breakthrough that will be seen as earth shattering when we look at these classic cars of today in 50 years time!
Question: Is there a fuel cell in your future? Chances are that you will be using fuel cells not Li-on batteries in the very near future.
The Electric Fuel company has now developed an ultra high performance zinc-air micro fuel cell that could power your notebook computer for over 16 hours. These new zinc-air micro fuel cells are expected to be available for by as early as the second half of next year and are intended for use in notebook computers, hand-held power tools and etc. These micro fuel cells have a specific energy of 400 Wh/kg and pack 50% more energy per ounce than the 3300 mAh cells used in Electric Fuel’s instant power batteries. These new fuel cells have a capacity of 30Ah and weigh only 3 ounces and can be expected to last over 16 hours. How long does your computer
last on your Li-on batteries? How can fuel cells outperform Li-on batteries. The answer is very simple for the same reason that Tesla’s battery pack weighs 900 lbs. The main reason the battery pack is so large is that only a small percentange of it can actually
be used like 30% or else the life of the Li-on batteries will be shortened. Not so with a zinc-air battery as they can be deep-cycled until the very last drop of energy is used and then they can be refueled with no lost of performance. Fuel cells allow you to use 100% of it’s energy and therefore you can really use a much smaller battery pack reducing the weigh of the EV and extending its range. This is why there will be a fuel cell in your future. See www.electric-fuel.com/pr/2001/pr05112001.shtml
# CTF wrote on April 24th, 2007 at 5:54 am
## On a sad note, the famed writer David Halberstam was killed, somewhat ironically, in a car crash yesterday.
Not far from Tesla HQ…
========================================================================
On a positive note, the Tesla Roadster is the “Centerfold” in this month’s IEEE Spectrum:
spectrum.ieee.org/apr07/inthisissue
# Mark wrote on April 23rd, 2007 at 5:33 pm
## AC Propulsion designed a “range extender” trailer for their tZero car.
## Tesla Motors’ CTO, JB Straubel also designed a lower cost range extender for one
## of his EVs and discusses why a mechanical pusher offers better fuel efficiency than
## a towed generator.
## Given their CTO’s previous experience,
## Tesla Motors seems very likely to consider a range extender for the Whitestar.
I brought up the pusher trailers in the early days of this blog, and the response from Tesla was (basically) “we don’t want to have anything to do with anything that burns fuel”.
It seems that the party line is “electric only or bust” right now.
I think it makes sense for them to stick to their ideals (for now) and not be viewed as a “hybrid company”. The Tesla angle seems to point a finger at the hybrids and label them as “weak sell-outs” that aren’t trying to find the real solution.
# Jim Mapes wrote on April 23rd, 2007 at 6:50 am
## How much efficiency is lost at 55mph boggles the mind,
## pure bull-halibut for the fuel savings, my truck gets 8-10 mpg at 55mph,
## but gets 12mpg between 70-85, and 14mpg at 95-100mph.
I don’t buy that. So many studies show that 55mph is more fuel efficient than higher speeds.
Your mileage numbers hovering around 10mpg are abysmal no matter what.
Here are some charts:
www.mme.state.va.us/de/figureIII-1.jpg
www.drive55.org/downloads/tdiclubchart.gif
www.conocophillips.com/NR/rdonlyres/8BBF9129-582A-4DB8-92D3-34198721409F/0/SavingMPHvsMPG.gif
www.consumerenergycenter.org/transportation/consumer_tips/images/speed_vs_mpg.gif
mggm.net/prius/Prius_Speed_vs_MPG.jpg
You may notice from the above the Hybrid’s are even more hurt (MPG wise) by speed increases.
Pure EV range is very closely tied to speed.
Anatoly wrote “Changing weight from 2500 lbs to 2700 lbs should proportionally increase just rolling resistance component by 8%.”
Probably Tesla didn’t want to compromise on any of the roadster’s sports car features: 4 sec acceleration 0…60 mph and 135 mph top speed. The later rules out an increase in gear reduction ratio (would have traded top speed for torque available at the rear wheels) or regrouping cells electrically into more parallel strands (same thing electrically). Motor peak resistive losses can easily be handled by higher capacity heat sinks and A/C system mentioned by Martin. Therefore my guess they had to squeeze some 8% more amps from their ESS (to accelerate 8% more mass in the same span). Obviously higher discharge rate and lower discharge depth both shorten cycle life of conventional Li-ion chemistry, so they opted for 16% (?) lower capacity cells with “higher abuse tolerance”.
To me this is bold proof of Tesla’s long term business strategy. Protecting buyers’ residual battery capacity five years down the road creates long term customer loyalty and trade mark image. Another company could’ve silently “forgotten” about 100,000 mile life, to make some quick profit for a couple of years. On the contrary Tesla genuinely want to evolve a long-term (20+ years) enterprise with a significantly impact on road transportation.
I’m convinced that Li-ion technology will improve quickly, allowing Tesla to greatly surpass original range estimates soon, and simultaneously lower battery depreciation cost over the car’s entire life. Including this website, open honest communication style, and future customer service centers, they so far seem on the right track.
# Paulo Lopes wrote on April 23rd, 2007 at 10:49 am
## The Tesla Roadster is featured in this month’s Vanity Fair “Green Issue.”
## The full article can be found on their website,
## www.vanityfair.com/politics/features/2007/05/tesla200705?currentPage=1
## It is a great article about Tesla Motors and the Roadster.
Yes, that is a really good article.
Speaking of the WhiteStar (in several comments above)… The press release about the Albuquerque plant said that construction would being in April 2007. There are just 6 full days left in April as of this afternoon and I haven’t heard or read anything about a ground-breaking ceremony. I hope the plant isn’t already falling behind schedule.
#Paulo Lopes wrote on April 23rd, 2007 at 10:49 am
#The Tesla Roadster is featured in this month’s Vanity Fair “Green Issue.”
#The full article can be found on their website,
#www.vanityfair.com/politics/features/2007/05/tesla200705?currentPage=1
#It is a great article about Tesla Motors and the Roadster.
Thanks for the link. It is an interesting article. I wonder about their fact checking, though, since there were several odd mistakes I noticed. At one point they mention the “Nissan Scion,” I’m pretty sure they got how a hybrid car works backwards, and they mention Martin looking for funding on “Sand Lot Road.” I’m pretty sure the last time I had to go to the Secret Safeway or to SLAC, it was still called Sand Hill Road
# Doug @ Stanford wrote on April 24th, 2007 at 5:23 pm
## www.vanityfair.com/politics/features/2007/05/tesla200705?currentPage=1
## I wonder about their fact checking, though, since there were several odd mistakes I noticed.
Yes, Doug I noticed those same mistakes that you saw and posted them a few hours ago in the old blog page that takes a jab at the press:
www.teslamotors.com/blog3/?p=53
Still, those seem like “honest mistakes” (that probably should have been caught in a proof-read), but I found many other things I know about to be spot-on in the article. I still give the article a “thumbs up” even though it has some small detail problems. I liked the way they gave the reader a “Cliff Notes” version of the “Who Killed the Electric Car” plot, along with a condensed Tesla history that filled in some details I never heard of before. I thought the author did a good job of touching on a lot of important points and then moving on without getting bogged down or overplaying them for what they are worth. The drama of the Elon/Martin/Ian dynamic (in what actually would get built) is fascinating. In my mind those are “famous” meetings and so it was fun to hear them recounted. (Those three guys had the same dream, but Elon wants the dream car, Ian wants the race car, and Martin wants to save the world!) I am sorry that there wasn’t room for Ian in the end, and I cheer on JB as it seems he got the opportunity of a lifetime here.
My primary excitement with Tesla has been the product they are building, but learning some of the story of the founders offers a whole additional level of interest.
The reduction in range of the Roadster from 250 to 200 miles is quite disappointing for me as the longest Car journey I undertake is from Chorley Lancashire to Norwich Norfolk, (England) a total of 228 miles in 3hrs 35 mins. The Roadsters 250 mile range would have provided just enough of a comfort zone to make the journey a possibility in an EV.
The same journey by Train takes about 6 hours! So the great British public transport system is really not an option and I don’t want to rent an ICE car each time I visit my old University friends in Norwich.
If the sills of the Roadster had not been lowered to allow easier access to the car and thus negated the strengthening of the doors to pass the side impact tests, would the 250 mile range still be achievable? One of my work colleagues used to own a Lotus Elise 111S which I was a passenger in many times and even got to drive it on occasion. It didn’t take long to find a working strategy to enter and exit the car even with the high sills.
I hope the Roadster will be available to buy in the UK one day and by that time the 250 mile range might have been restored. Until that time I am stuck with my Mk1 Audi TT.
Dale- being in architecture , when I heard the plant would start being built in April I was very surprised-it takes a long time to draw all the working drawing plans (arch., structural, mech., plumbing, elect., civil-plus soils report, energy calcs.). Not only that, design & design deveolpment dwgs. can take weeks. Then there’s zoning design review, which can take 45 days (at least where I live)-but you can be doing working dwgs. at same time . After working dwgs. are submitted it takes usually about a month for the city to do planscheck, then maybe 1-2 weeks for architect & engineers above to return their planscheck comments. Some cities have “express planscheck” in one day if you pay maybe $3000 or so. If not, sometimes you can at least get a grading permit first & start doing that. Unless Tesla was doing design development dwgs. & drawing up plans for a generic site before Albuquerque was picked, it would (normally) be impossble to break ground in April. But iIf Tesla is doing a generic pre-fab metal building- or reusing (with tweaks) a warehouse /factory type set of plans done for some other company use before, this could all , obviously, be speeded up greatly. Maybe that’s what Tesla’s doing.
P.S. above- you used to be able to “fast track” a building ,as in get a permit for the foundation and then the framing before all the plans were completely done. But as bureaucracy marches on, that isn’t allowed anymore-at least around here. The only international, “name” architect in Albuquerque is Antoine Predock. He would do an o.k, but no doubt rather cold design, one that would recall a landform. Could take him too long , probably backed up with big jobs-like Frankie ” A Wild & Crazy Guy” Gehry -Dubai has currently been veddy,veddy guud to Gehry-country awash in oil money & going bananas with construction, even as I type.
To David related to April 23rd, 2007 comment :
My conservative expectations with batteries are coming from the same concern you have that Li-ion batteries are losing capacity just by time without been used. Consumer electronics batteries typically works for about 3 years. Nothing much is known with Li-ion reliability beyound this lifetime. With say moderate driving of 15000 miles a year you could end up losing significant fraction of total range (say degrade range from 200 miles to 100 - 150 miles) after just about 3 years and 50000 miles. It is very difficult to guarantee up front that nothing like this would happen with real car usage by ordinary people.
Also thermal cycling related to outside weather would likely reduce batteries lifetime. Nobody has any experience with using Li-ion for cars for many years of routine driving so it may be expected something bad.
After couple years it would be clear what is the final outcome with Tesla Motors ESS. Hopefully it would be much better than my conservative estimates for range and ESS recharging lifetime. But it remains to be verified what would be real outcome.
To Wolfgang :
I agree with you that demonstrated communication style of Tesla Motors looks assuring. Just range reduction may not be the last “feature reduction” kind of discoveries about real car. Practical EV car usage experience with mass produced car and ordinary people not tweaking the car they own is very limited. As a result nobody honestly have any practical idea how ESS would hold range with time. My point is that even if range would be degrading with mileage faster than expected the roadster would still be a big technological step forward.
To TEG:
If mileage improvement with speed numbers presented by Jim Mapes are real they just reflect the fact that his car ICE engine has sharp efficiensy degradation with reduced power. Such behavior is very typical for large V8, V10, V12 engines. Power needed for higher speed driving is growing with velocity. ICE engine efficiensy could increase faster with raising power than driving losses increase with corresponding higher velocity. In this case some mileage improvement could be observed for higher speeds. Anyway this effect is a manifestation of low ICE energy efficiensy.
This behavior would most likely reflect unloaded pick up truck. It always corresponds to low overall mileage anyway because of very energy inefficient mode of operation of high power engine. The higher mileage per gallon efficiensy for the car the more prominent is its mileage reduction for speed increase. EV cars with higher than 80% energy efficiensy demonstrate very prominent mileage reduction for higher speed.
Tonight’s PBS “Frontline” show on global warming & politics once again shows what a total failure ( to put it diplomatically instead of in halibut- like terminology) Bush, Cheney & Company are (across multiple fronts) . In election campaign against Gore, Bush actually promised he would inact mandatory carbon cuts, and continue Kyoto talks/process. He backed out on both. Then his admin. tried to squelch latest scientific consensus on global warming, including trying to silence NASA climate scientist James Hansen-who first testified to congress in 1988 warning strongly of man-made global warming-saying then that it was “99% certain”-almost 20 yrs. of almost total climate inaction, thanks to Corp. America vested interests controlling govt. action.Clinton/Gore tried to take action-but were totally blocked by congress-especially reps. from gas, oil & coal states. I can’t wait till Jan. ‘09, when Bush/Cheney et al become a pathetic, halibut-like footnote to history. Next job will be to assign the same footnote those of like mind in congress.
Several people have miss-quoted the new range as being 200 miles and a 20% decrease. The new range will “be greater than 200 miles” and is being stated that way as a CONSERVATIVE (read that as LOW) number that will be revised upward once the final range is determined. It could be anywhere from 249 to 201 miles (0.4% to 19.6%), so don’t get too disappointed just yet.
On the subject of where to reduce some weight: The picture of the Telsa Roadster with the trunk open on Page 2 of the companion photo album from the current Feel Blog shows a huge downward extension of the lid on the sides and wrapping around to the back, though I can’t tell if it goes all the way across to the other side. It may be light being made from carbon fiber, so it may not be a place you could reduce much of the weight. It does however present another problem, that of whacking your head on it very time you do something in the trunk. I have had several cars with such extensions, and became very familiar with the problem, and have the scars on my head to prove it! How about getting rid of those head knockers?
TEG wrote on April 24th, 2007 at 6:01 pm
) I found the article well worth the read. Just thought those mistakes were kinda funny since they’re so easily checkable. That and “Sand Lot” makes Menlo Park/Palo Alto sound like a wasteland.
#Yes, Doug I noticed those same mistakes…
#Still, those seem like “honest mistakes”
Teg, I intended my tone to be more humorous than critical. (Hence the use of the smiley.
Sandia is another step closer to sustainable fusion.
www.sandia.gov/news/resources/releases/2007/rapid-fire-pulse.html
Imagine a future where your tesla roadster is powered by sea water and we are able to reach the stars with fusion powered spacecraft. It might not be to far off.
To: Martin Eberhard who wrote on April 18, 2007 Range Reality. Yes, an increase in an EV’s weight does seriously effect its range.
For example, a Solectria Sunrise has recently set a documented distance record of 375 miles. How was it done? The Solectria Sunrise is an all-composite light weight car designed from the ground up fully loaded with batteries weights 2300 lbs and it can
carry 4 adults. Biggest weakness is its single speed transmission so its 0 to sixty takes 17 seconds. The company that builds
the car is called Azure Dynamics and what will be their next step. They cite an article in Scientific American, “The benefit of going hybrid is substantial - even when compared to so-called zero emissions vehicles — an all-electric is 1/10 as dirty as a conventional vehicle while an HEV can be about 1/8 as polluting”. With good design, HEV’s can also achieve several times the fuel efficiency of a gasoline-powered vehicle. I agree that the benefit of going hybrid is substantial but not with hydrogen which creates a very expensive and complex car which is unnecessary expensive. For example, ZAT recorded 478 miles on a single charge in a delivery van using Zinc-Air batteries. You will notice that the zinc-air battery powered van was much heavier that the Solectria Sunrise but beat its record by over 100 miles. If you then use the zinc-air batteries to recharge the batteries it becomes a series hybrid and the weight of the car becomes even less important because you are replacing energy while you are driving the EV. This is why the Volt is going to do so well because you will drive it just like any other car and not think twice about it. On the other hand,if you are driving a Solectria Sunrise you will have to worry about how many people you carry as this will affect the mileage of the car as well as hills and weather. Thus, I must agree with Azure Dynamics that the future will belong to hybrids but not HEV’s but series hybrids using metal fuel cell technolgy.
T.J. - You and I are both aware of all the pitfalls out there for new construction, so I can only believe that Tesla is keenly aware of them as well. Knowing all those things, they still made the “promise” of starting construction by the end of this month. The announcement of the site was delayed, and possibly changed at the last minute, so I imagine that they had architects working on the plans for many months already. The factory shell shouldn’t require much more than a large concrete slab and some metal walls and roof, with all the required assembly line equipment sitting on top of the slab. The city of Albuquerque has this industrial park, albeit fairly new, that is (or should be) prepped with utilities for new factories to build. Since they pushed so hard to get the factory with city, county, and state initiatives, they should have the follow-through to keep the momentum going on the permits and construction, and not just move on to catching the next fish. Whether they do are not remains to be seen. So far, Tesla has EP and VP models of the Roadster constructed to test both the car and the production facilities in the UK for it, and they appear to be pretty much on schedule. This announcement put a small chink in their armor regarding the expected range. Not meeting the “promise” of construction beginning for the WhiteStar plant this month would put another chink in their armor. Right now all we have to go on is their word, so it is important that they meet or exceed anything they say, otherwise people might not be so ready to believe what they say in the future.
On a purely speculative note: Engineering Prototype 2 (EP2) is currently on tour. It was in New York this weekend, is now in Washington, DC, and “tentatively” scheduled to be in Chicago on the 29th. MAYBE, if the Chicago display is for just the day, they will pack it up and trailer it overnight to be in Albuquerque by morning, just in time for ground-breaking ceremonies for the WhiteStar plant on Monday the 30th! Or, since another blog entry is due out soon, I wouldn’t be surprised if it was in the Touch category and about beginning construction on the plant.
# Anatoly Moskalev wrote on April 24th, 2007 at 10:44 pm
## To TEG:
## If mileage improvement with speed numbers presented by Jim Mapes
## are real they just reflect the fact that his car ICE engine has sharp
## efficiensy degradation with reduced power.
Yes, I had thought about that, but even so, the values he presented seemed beyond what I would expect even from a big ICE engine that runs poorly at lower RPMs.
Take into consideration that a streamlined low-CD vehicle will have an easier time slipping through the aerodynamic drag, yet the purported “more fuel efficient at higher speeds” vehicle is a truck which likely has a poor CD.
I suspect that values presented were exaggerated in an effort to make people think that slowing down offers no consumption benefit, because the person making the claims enjoys driving fast and wants to feel righteous about it.
A quick search shows other large displacement truck drivers slowing down to save fuel:
forums.thedieselstop.com/ubbthreads/showflat.php?Number=2464095
“”I’ve got a 2001 4×4 Excursion Limited equipped with the good ‘ol 7.3L PowerStroke….
I spend a lot of time in the granny lane doing my 60-65 MPH, but considering that I only save 2 minutes traveling at 75 MPH over 60 MPH in a ten mile stretch, I’ll leave a couple minutes earlier, stay at 60 MPH and save fuel and wear and tear on the truck.”"
townhall-talk.edmunds.com/direct/view/.ef0f663
“”I am on my second F250 V10 4×4 SC 3.73
…At 75 to 78 mph I get 8 mpg
…At 68 to 70 mph I get about 9 mpg”"
Jim Mapes posted in another EV forum over a year ago his “opinion” that 90+MPH is more efficient:
www.evworld.com/news.cfm?newsid=11473
“”Jim Mapes: …the more efficient speed of 90mph+…”
In that posting Jim suggested that EVs need to be able to go 90+ MPH so that they can reach more efficient speeds. This just seems like a wrong & misguided assumption to me. If he somehow calculated that his truck got better mileage going 95MPH downhill with a tailwind it doesn’t seem right to start applying that to other vehicles as a general suggestion.
Jim: how exactly did you calculate your truck’s MPG at 95MPH? All the data I can find suggests that your numbers are contrary to what others experience. What sort of grade/wind/load/altitude factors were involved when you took your measurements?
# I wrote on April 24th, 2007 at 10:47 am
## the Tesla Roadster is the “Centerfold” in this month’s IEEE Spectrum:
## spectrum.ieee.org/apr07/inthisissue
For some reason that article is showing values in metric numbers which differ slightly from the US values on this site.
For instance, the article says:
“Claimed Range: 400km” (248.55miles)
“The car weighs just 1100 kilograms” (2425 lbs)
“0 - 100 kph in under 4 seconds” (0 - 62 mph)
I guess the IEEE just likes to convert everything to metric units which sometimes involves some rounding fudge factors to get to multiples of 100…
Anatoly- AC Propulsion “T-Zero” li-ion powered car that inspired Tesla is ,I’m guessing. still around & being driven-must be around 4 yrs. on those batteries by now-wasn’t Tesla started in 2003 after Martin drove that car for a few months? Need to check T-Zero batteries / range now.
Klaus Lackner, Prof. at Columbia U., has proposed co2 removing artificial “tree” structures, on poles with area of 50×60 meters, with “leaves” like venetian blinds, spaced a lot more closely than tree leaves. Uses sodim hydroxide (that can be recycled) to take co2 out of air for sequestering-turns it into sodium carbonate.Lackner says to pump it under the seabed to sequester it-says it would stay there for millions of years. Got idea from daughter who did this with high school science project- which removed 50% of co2 blown over it . He says 250,000 of these “trees” would remove all of yearly worldwide man-made co2. Every significant co2 emitting country could make these in numbers based on their co2 emissions. This should be no problem-seeing as how in WWII we made tens of thousands of far more complex ships & planes in only 3 1/2 years.
www.msnbc.msn.com/id/18307782/
“The Great Global Warming Swindle”
I recall several people referencing this movie months ago. Headline: Scientists want edits to warming skeptic’s film! In other words the film is extremely misleading and saturated with mistakes. See above link for more details if you wish. I’m very proud of the accomplishments from “everyone” at Tesla Motors. Keep it up, full speed ahead. Anyway those are all minimal although necessary modifications you speak of in your blog. Get some apparel out guys so I could start brandishing it. Please.
The strides you have made in extending electric vehicle range have inspired me, and a design that was languishing in the back of my mind has taken on new form:
tellurianmotors.blogspot.com/2007/04/introducing-exovan.html
Perhaps my design will be of interest to you.
Phil Smith
Parkersburg, WV
By the way - the “KillaCycle” evolves:
www.killacycle.com/
“…we clocked 8.168 seconds at 155.78 MPH…”
“…We put in another 110 of the most powerful Li-Ion cells in the world
to make a total of 990 A123 Systems M1 cells in the bike.
This pushed the power output to over 350 HP.
We are now able to draw 1575 amps from the 375 volt,
7.5 kW-hr battery pack.
There are just 161 lbs of cells in this pack.
We call the A123 Systems battery pack ‘Mister Fusion’ because
it acts like a bottomless pit of power and energy on the track.”
Are there any plans for a sedan? I thought I had read it somewhere….
—-
Editor’s Answer: The next car will be a four door sedan. There are no details available yet.
Comments above on the subject of trailers, like JB Straubel’s, makes me wonder something. Will the Roadster, and eventually the Whitestar, come with a towing rating like most cars? Or, perhaps more importantly for the owners, will there be features in the rear frame for hitch receivers to bolt too? I know that I’ll want to put a hitch mount bike rack on my Whitestar…
-Bill Davis
Union City, CA
Yeah, outsource it or do what you have to….but get the Tesla Motors store up and running already. I want to buy a hat.
The problem is battery weight and capacity. It probably will be necessary to look into the possibility of acquiring a battery manufacturer; so that a source is readily available once a sufficient number of orders for future models is achieved. Perhaps a Mexican plant for lithium-ion batteries could be built so that labor costs can be kept low. An additional expense however. Perhaps a hedge fund with a green portfolio of investments, where a portion of the management fees might be designated for battery manufacture, might prove a solution. With a million multi-millionaires in the United States alone, the potential market certainly exists for all-electric vehicles; provided, of course, that battery weight could be lessened and battery performance increased. And to achieve that, sources of battery suppy have to be guaranteed, and that can best be done by controlling a manufacturing process for lithium-ion car cells.
OT for this blog, but…
Excellent article in popular science.
www.time4.com/time4/microsites/popsci/futureofcars/tesla_p1.html
# Richard wrote on April 26th, 2007 at 4:08 pm
#OT for this blog, but…
# Excellent article in popular science.
# www.time4.com/time4/microsites/popsci/futureofcars/tesla_p1.html
Does “OT” stand for “off topic,” here, or “on target”? If you go to said article, the first page deals with the “range reality” JB Straubel faced with his drag-racing electric Porsche conversion car, many years ago. That seems fairly “on target” to me…
…oh yeah: And at least PopSci got “Sand HILL Road” right… Good for them!
# T.J. wrote on April 25th, 2007 at 6:22 pm
## AC Propulsion “T-Zero” li-ion powered car that inspired Tesla is
## ,I’m guessing. still around & being driven-must be around 4 yrs.
## on those batteries by now-wasn’t Tesla started in 2003 after
## Martin drove that car for a few months? Need to check T-Zero batteries / range now.
soundingcircle.com/newslog2.php/__show_article/_a000195-000511.htm
“” August 27th, 2003 the Li-Ion tzero was driven for the first time. “”
www.acpropulsion.com/tzero/efficiency.htm
“” October 3, 2003 - TZero is driven 302 miles without charging. US 101 Silicon Valley to Santa Barbara is driven at 60 mph “”
www.electrifyingtimes.com/EVS-20_mark_hanson.html
“” November 22nd, 2003 ::: EVS-20 :: Alan Cocconi’s AC Propulsion T-Zero demo’d 280 miles per charge on Li-Ion batteries from LA to Vegas. “”
www.electrifyingtimes.com/earthday_beverlyhills.html
“” April 22, 2004 : Tom Gage told ET that the Li Ion battery pack in the t-Zero has now passed 20,000 miles and is not showing any loss of capacity. “”
www.acpropulsion.com/media/robbreport.htm
“” August 2, 2004: AC Propulsion has delivered three Tzeros—the first (upgraded to Li-Ion) belongs to AC Propulsion and the other two are in private hands… AC Propulsion is leaving the car-building business so that it can concentrate on making drive systems for two other companies that are developing electric descendants of the Tzero….” (Tesla & Venturi?)
www.acpropulsion.com/tzero/development.htm
“” 81,000 miles on prototype #1 “” (the one with Li-Ion cells)(not sure how many of those miles are on the Li-Ion pack, and how many were racked up before they redid the power pack)
All the mention of ACP in 2006/2007 has them showing off their eBox (Scion conversion) prototypes, so it appears that they have taken the T-Zero out of the limelight to focus on what they are actually trying to sell now.
More on Li-Ion TZero here:
www.acpropulsion.com/tzero/
mysite.wanadoo-members.co.uk/ecotech/tzero2.htm
TEG: A great history of the T-Zero! I especially like the last link about the Lithium Sulfur batteries. Back in 2002 they were the great promise with breakthroughs pre-announced. What happened? If you look at page 7 of www.polyplus.com/inproperty/patents/pat6991662.pdf dated January 2006 shows an absymal cycle life, but very high power. As far as I can tell the website has not been updated since. Is PolyPlus still in business? I know they are a research company and have no plans to manufacture.
Sion Power shows a battery, presumably for sale, dated September 2005 www.sionpower.com/pdf/sion_product_spec.pdf They do not list cycle life. Does anybody know if these are for real? What is the cycle life? What is the cost?
Even slightly improved 18650 cells from Panasonic with a new barrier that prevents possibility of burning up and increased power to 2.9 ah panasonic.co.jp/corp/news/official.data/data.dir/en061218-2/en061218-2.html dated December 2006 claims immediate mass production, but I haven’t seen these cells listed for sale anywhere. Anyone know about price and availability?
Best wishes for 1st of May, Martin.
finance.senate.gov/sitepages/hearing050107.htm
Will you be able to post the details of your presentation?
BTW, the sub-committee has you down as “CFO” instead of “CEO”. Let’s hope that’s just a typo.
Good to see that Jeff Bingaman has had first hand experience of the Roadster in advance of the hearing next Tuesday.
bingaman.senate.gov/news/record.cfm?id=273269
I imagine that Craig Thomas will be there to push the development of coal. Fair enough. If you are going to use coal, it makes more sense to use it to generate electricity rather than the lower yield option of hydrogen.
Old article (Sept 02) about the use of carbon fibre in building car space frames, not just the body panels for greater curb weight reduction. Other advances suggest these technologies would be suitable for production volumes between 20,000 and 50,000 per annum depending on the level of tooling investment. Would need adapting to secure a single ESS structure.
www.azom.com/details.asp?ArticleID=1662
Martin,
Talk to Boring and Airbus about weight gain and the impact on performance (range/payload). You are still doing a great job and I look forward to being an owner in the future. You are creating the future!
Chris
The complete list both current and legacy projects overseen by Foresight Vehicle in the UK;
www.foresightvehicle.org.uk/projects.asp
The current ALBOS, DAMASENS and FRAMEONE projects are offshoots from the AeroStable Carbon Car (ASCC) project mentioned in the previous post.
The current ELECPOLY, MANRM, PABS2K and VEHSPRAY projects are also worth a read.
As well as being involved with the ASCC, various sections of the Lotus Group worked on the FASTFRAMES and RECYCLE projects.
Keep the big automakers at their KNEES!!!
I love the way your company WILL TOPPLE the poluting GIANTS!
oh and…
NiMH would be GREAT — look at the ‘02 RAV4 EV, still driving on over 100,000 gasoline free miles!
Shame CHEVRON won’t release the patent===it expires in 2014!!!!
WE WON’T WAIT THAT LONG!
William O’Conner: Right idea, wrong solution. Tesla has it right. There is a large number of battery research companies working on a large diversity of designs. No one knows which will ultimately succeed. Tesla is a car company. Right now they are free to switch to any new technology that is successful. They believe that the route to affordable batteries is to use what is most popular, hense the decision to use common 18650 series because that form factor is an industry standard made by several competing companies.
Tesla’s success will increase the demand for these batteries, but I don’t believe that the world supply is so restricted that Tesla will be unable to purchase what they need. The big American car companies have a very close relationship with A123 and Saft battery companies, and I believe that they would prevent Tesla from buying (possibly by simply asking too much money) from these companies, but there are lots of others to choose from. The car companies, along with Government assistance, are dumping almost $100 million (more than the total investment into Tesla) into these two battery companies for research, and they are acquiring many patents. If they succeed in producing the best batteries, then they will probably prevent Tesla from using them, and other battery companies from infringing on their patents. I personally hope that other companies will triumph. I don.t think that patents should be allowed to prevent competition, just enforce a fair licence fee or royalty.
Would you do a blog on the sale of battery technology? Two recent ones designed to prevent battery use in evs alarm me. This:
www.autobloggreen.com/2007/04/27/ecd-ovonics-licenses-nimh-battery-tech-to-g4-synergetics/
and this:
technologyventures.chevron.com/commercialize_tech/battery.asp
What protections do we have in place to prevent the technology being bought and killed by ICE / oil companies? I believe clean car technology should be considered the common good, and protected as part of protecting the planet against short term profits by individual companies married to the oil industry.
Their short term interests are not in the interest of the survival of the human species on this planet long term.
Would you reassure us that you will not sell (or be forced to sell out) your battery technology out to the ICE/oil companies?
# Susan K wrote on April 28th, 2007 at 8:30 am
## Would you reassure us that you will not sell (or be forced to sell out) your battery technology out to the ICE/oil companies?
Tesla doesn’t (as far as I know) own any particular “battery technology”. They seem to be trying to avoid getting stuck in a sourcing battle for batteries by using commodity laptop batteries that aren’t being made for a particular application in the USA.
As has been mentioned before, the “best of breed” Panasonic NiMH batteries circa 2000 got pulled from the US BEV market by way of Cobays patent litigation brought on (in part) by a US oil company.
Cobasys is now partnering with A123 which offers (perhaps) what some consider the current “best of breed” Lithium-Ion for auto use:
www.evworld.com/news.cfm?newsid=13809
It would probably be risky if Tesla were to start making vehicles powered by A123 (or Saft) batteries as big US auto & oil companies seem to be in a position to steer who can get them an who can’t.
(In other words they are likely to end up in GM hybrid vehicles, but perhaps not for selected other vehicles).
Even if Toyota had wanted to continue making NiMH RAVs they were effectively blocked by Cobasys. Hopefully Cobasys never has a way to block Tesla sales.
================================================================
Here are some recent news stories that re-emphasize why we need to get away from ICE vehicles, and move on to BEVs ASAP:
www.sfgate.com/cgi-bin/article.cgi?f=/c/a/2007/04/29/BAGVOPHQU46.DTL
www.mercurynews.com/ci_5772707
A couple of responses to your comments:
Regarding rumours of licensing technology away:
Tesla Motors has no intention of licensing its battery technology. This is core technology for us - we’ve filed something like a dozen patents for what we have invented in the ESS, and this is where we seem to know more than anyone else. However, we are thinking about selling completed battery systems that embody our technology to other companies (car companies and others). This is what Kurt and others alluded to at various conferences, but the press always goes hog-wild with a new rumour.
As a startup guy, I am very nervous about spreading too thin, and I always resist side projects. But this one is tempting because it helps drive our own technology internally, and it will help us reach decent purchasing volume on battery system components - obviously especially the cells themselves. We will let you know when decisions about this are made.
Regarding my upcoming Senate testimony:
Yes, I am indeed still CEO. I would make a lousy CFO, trust me
And yes, I will post a blog about my experience when I get back. I’ve never testified before the Senate before, so I am a tad nervous. I’ve got my suit & tie packed, and I head to DC tomorrow morning.
I have met Senator Bingaman before - I had a delightful dinner with him in Santa Fe. He is a most unusual Senator; he does not seem like a politician at all. He’s smart, soft-spoken, well read, and an engaging conversationalist. I kidded him about that, and he said he was called the Accidental Senator when he won his first time. I’m sure there is a story there someplace
Having him as the chair of the subcommittee where I will testify makes me just a bit less nervous.
Regarding AC Propulsion:
Please read my past blog on this topic.
There’s a little more to the story. When I started to get interested in electric cars, like many of you I found AC Propulsion on the web. I contacted them and discovered that they had been devastated by the loss of several key contracts as the old California ZEV mandate was gutted. There were only a handful of “volunteer” employees working there; it was a ghost town.
I got to know Al, Tom, and the rest at ACP, and really liked them and what they had accomplished. But they were not working on cars anymore. Their own tzero was languishing in the corner of their shop, and Al was spending his time working on his (truly awesome) solar-powered unmanned aircraft.
Also collecting dust in their shop was the chassis and some body panels for a 4th tZero. I persuaded them to build this car for me. As their financial dire straights became ever more evident, I even paid for it in advance, and agreed to help assemble it myself.
I came to AC Propulsion with an understanding of Lithium Ion batteries from my own work at NuvoMedia. Coincidentally, Al was packing them into his little aircraft, and had already considered the idea of putting them in a car.
So I invested even more money in AC Propulsion to pay for the development of tZero Lithium Ion battery packs for a tZero. With my money, they converted their own tZero over into lithium ion. Al and I spent two hours together in that car on the track at Sears Point during the Challenge Bibendum. What fun!
Later, I borrowed that car and drove it as my daily driver for a couple of months. But they just could not ever get my own tZero number 4 built. If the AC Propulsion people had succeeded in delivering my tZero, I might never have started my own car company…
(No kidding - I seriously thought about going to law school. Even took the LSAT in that time, and got a decent score!)
When Marc and I started Tesla Motors, we thought we would use some of AC Propulsion’s motor & power electronics technology. We do use one of their patents (their so-called reductive charging patent), but other than that, we were not able to make their technology mass producable - bit by bit, we designed everything on our own. In hind sight, I am VERY glad we did.
Talk to you next week,
Martin
Dear Tesla Genious’
I had a glimpse of your product in a magazine recently which prompted me to read your website almost cover to cover. I’ve dreamed of a vehicle like this for many years but, alas, my engineering career had taken me in other directions.
Someday I want to be one of your customers. Where I live in northern Alberta, Canada I’d like to see your product proven in our harsh winter climate where it somtimes gets down to -40 deg C. Hey, If you want to do some product testing, PICK ME !!!! I currently do a rural comute of 170 km.
I wish you great success.
# Martin Eberhard wrote on April 29th, 2007 at 9:41 pm
## Regarding _rumours_ of licensing technology away:
(isn’t that spelled “rumors?”… Been spending too much time in the UK lately?)
## Regarding AC Propulsion:
Thanks for the info about that history! It fills in some gaps. I wasn’t sure how your involvement related to prototype #1 vs #4.
================
By the way, I was watching “Rides” on DiscoveryHD last night and they were replaying a special on “Chip Foose”. His designs and shop were amazing and inspiring (even though they are all ICE powered).
If you ever needed someone to fabricate a Whitestar prototype, his shop seems up to the task.
jalopnik.com/cars/feature/shop-tour-foose-design-and-gaffoglio-family-metalcrafters-255977.php
# Martin Eberhard wrote
# …it helps drive our own technology internally, and it will help us
# reach decent purchasing volume on battery system components
# - obviously especially the cells themselves.
How many of those things do you have to buy before you are considered to be purchasing in “decent volume”?
300 (rough number of Roadsters) x 6831 (cells per Roadster) = 2,049,300.
Even if I were only buying two million paper-clips, I’d get a pretty good discount. Are you waiting to get “green stamps” too?
The work on the AeroStable Carbon Car has moved on:-
www.ncn-uk.co.uk/uploads/Advanced%20lightweight%20structures.pdf
www.coretexstructures.com/whatisit.htm
And, as you would expect, everyone is interested in finding new ways of reducing the cost and cycle time of composite component manufacture:-
www.ornl.gov/info/press_releases/get_press_release.cfm?ReleaseNumber=mr20060306-00
Thank you for the update, Martin.
# Martin Eberhard wrote on April 29th, 2007 at 9:41 pm
## Al and I spent two hours together in that car on the track at Sears Point during the Challenge Bibendum. What fun!
Any thought of bringing a Tesla Roadster to an upcoming Bibendum?
17 Nov 2007 in Shanghai…
www.challengebibendum.com/
Like in Al Gore’s “Inconvenient Truth” it would be a good idea to inspire more Chinese to aspire to use BEVs…
More details on the development of carbon fibre spaceframe manufacturing processes for the automotive industry:-
ec.europa.eu/research/transport/pdf/turin1009_1110_en.pdf
(The interesting stuff starts on page
Typical 20% weight saving over a similar aluminium spaceframe.
On a different line of thought….would it be cost-effective / safe to use carbon fibre to replace some of the structural elements in the ESS?
Argh!
The interesting stuff starts on page 8 NOT
# TEG wrote on April 30th, 2007 at 1:56 pm
# it would be a good idea to inspire more Chinese
# to aspire to use BEVs…
According to ZAP, based in Santa Rosa CA, their Xebra city car is produced via “a strategic partnership” between them and a Chinese manufacturer.
This is a novel approach to capture wind energy from passing vehicles. It could be used in conjunction with recharge stations one day.
www.autobloggreen.com/2007/05/01/highway-wind-turbines-to-capture-energy-from-passing-vehicles/
Anybody know if and when Martin’s testimony will be on C-Span?
The text of Martins testimony is now available. Great read.
finance.senate.gov/sitepages/hearing050107.htm
I was disapointed that the hearing was cancelled. Your first hearing before the Boxer comittee was not public either (but maybe that was to ptrotect you from Detroit? Was this one also, just not public?
I listen via capitolhearings.org to all the energy/environmental hearings because I am an alarmist on global warming. I wish congress would swiftly implement compusory EVs for every American
Even though the $6000 subsidy Senator Hatch/Obama and Cantwell are proposing for EVs is a great beginning, it won’t bring your roadster within reach of the average American, but I hope you get to step 3 (after WhiteStar) fast!
I see Tesla becoming the mainstream American car company in a clean energy world.
I am a big Nikola Tesla fan myself so I don’t understand why you have not tried to use his dynamo for on the road recharging. Weight might be a factor, but not if you replaced much of the parts with lighter weight composites available today. I have several other ideas for on the road recharging, but will not leave them on a blog. I hope you are not taking any of this wrong. I am absolutely amazed at what you guys are doing. Maybe one day we’ll see an all electric racing circuit. Then there will be plenty of sponsors to fund R&D for the future of electric cars. Good luck on everything you guys do.
Jeff
I had called when capitolhearings.org didnt carry it and Bingamans aide told me it was cancelled…..? what tha?
Great testimony! You nailed it! It is completely ridiculous that SUVs get huge subsidies and EVs get none!
And indeed a subsidy for hybrids is the “Buy Japanese” bill!
Did any of those flat-earth Republicans cringe when you said that?
How did they react?
Who do we kossacks need to push? We have targeted “global warming is a hoax” Senator Inohofe, but he’s on Boxers committee.
Senator Hatch actually did get on board with the Democrats who do get it about science and facts and are attempting legislation.
Did they mention the $6000 subsidy bill?
www.electricdrive.org/index.php?tg=entry&idx=more&article=1460&idg=1
Oh it was at the Finance comittee. duh!
Look forward to listening tomorrow.
www.senate.gov/~finance/sitepages/hearings.htm
please forgive me for 2 things
1- I haven’t read the content on this site in detail yet
and
2- maybe this is not a new idea - see item 1
Why not push for standardized batteries? This way one would not need to own the batteries in a car but rent them. With this system very little change would be required to most electric car drivers life-style. You stop at the battery exchange station and a replacement battery pack is placed in your vehicle with some kind of a hydraulic gizmo, in about the time it would take to fill a tank, another gizmo calculates the difference between the 2 charges (old and new packs) and the drivers’ credit card is dinged. Driver then proceeds on his/ her way to a distant destination, without having to stop for x hours to charge the car.
#garret smith asks:
#Why not push for standardized batteries?
This idea is brought up fairly regularly. The general problems:
1) Economics — there are too few electrics planned in the near term for any service stations to carry them. Longer term, the economics might work out, but then there’s the problem with …
2) Engineering — battery packs currently are heavy and large, like around 1,000 pounds and the width of the car. It would take some kind of machine to install them, and they have to be secured in a way that they don’t come shooting through the car in an accident. In the time required to swap out a battery, I’d guess you’d be able to charge your battery half way or more. Still, engineers may be able to work out these problems, but then there’s the problem with…
3) Human impulse — battery packs tend to degrade with time, making a new pack more valuable than an old. If I got to swap out my old pack with a new one, I might never return the pack to the station for the next swap. I’d just recharge it at home, and have a better car. Still, I guess you could figure out some kind of battery-grade exchange formula, but then there’s the problem with …
4) Advances in battery technology — Batteries with double the energy density of today’s models could be available in as few as 10 years. That means your car would go something like 400 miles to a charge, which is enough for most days’ worth of driving. (For me, anything longer, and I’m on a plane.) In that case, I doubt many people would care about how long it takes to recharge, and the hassle of stopping at a service station wouldn’t be worth the charged battery.
I think the folks at Tesla motors could do themselves and the world a favor if they would investigate the possible technological revolution of a company known as Steorn ( www.steorn.com/ ). Their new technology known as Orbo could be a match made in heaven.
Also, the roadster is cool, but I wish they could make a cheaper car for the masses. I unfortunately, will never be able to afford one of these roadsters despite wanting one badly with every fiber of my body.
If anyone reading here would like this congress to vote to give subsidies to help us EV buyers afford the early ones to get this industry competitive with Detroit vote here - after 6pm tonight
www.dailykos.com/user/dotcommodity
when I put this up for a vote that we will send to congress. They are considering subsidies for EVs up to cars $6000, businesss cars $25,000 and heavy trucking vans $40,000 (and conversions (ie make to Prius a plug in)
To put this in perspective the Japanese govt gave early adop[ter hybrid buyers a 50% subsidy in the 90’s,
www.evaap.org/japan.html
and look where they are now in relation to Detroit. I am a big believer in market intervention when our dear planet depends on it, and this is a rare moment of common sense in congress.
Interesting article at CNET on “pushing the envelope” for lithium ion battery technology: news.com.com/A+battery+of+questions+about+lithium+ion/2100-1005-6180917.html?part=dht&tag=nl.e433
Bottom line: It doesn’t look as if great leaps in energy capacity are on the immediate horizon, although incremental improvements can be expected, and both battery life and recharge speed may improve appreciably in the next few years.
Frankly, if the Tesla’s ESS could last the life of the vehicle (I mean until it is considered a classic antique!) I’d not only be cool with the current range, but also the recharge speed and the high price of the car, as it could be amortized out over ten or 20 years. Having to replace an expensive battery pack every five years or so is a killer, though, unless the initial cost of the vehicle is low.
Mr. Heckard: Tesla will build a cheaper vehicle in the future. We just have to be unbearably patient. Regarding Steorn’s Orbo technology…they are essentially claiming the first law of thermodynamics (conservation of energy) does not apply to them. I will be very surprised if we ever see an Orbo charge anything (beside Sean McCarthy’s wallet). Maybe they’ll prove me and everyone back to Galileo wrong though.
Mr. Feynman,
I recently E-mailed your company in which I had indicated I would like you to get ahold of me. I have been working on an Idea that would increase your distance greatly. If not all but eliminate the need to charge the car after its first charge at the company. I will not divulge this idea until you get back with me. Your current set up is almost identical to he design I have been working on on paper with aome differences. I also have some designs for both a sport coupe and sedan version for the average person. I think if we were to colaberate we could turn the auto industry on its ear and have the first TRULY viable fully electric car. To the point we could make fossil powered vehicles obsolete. As I said before, since i am just an “average Joe” and dont have the money for prototypes, i would like to colaborate in order to some sort of partnership on this. please get ahold of me. E-mail me for a phone number so we may talk about this.
—-
Editor’s Answer: Sadly, the great Richard Feynman never worked at Tesla Motors.
To anyone considering the claims at the www.steorn.com/ and similar sites, don’t bother. How anyone can give any credence to these types of claims is unbelievable, but understandable considering the ongoing success of the Nigerian financial scams: a majority of humans are stupid, and there is no fix for that.
Get this through your head: There is no such thing as Free Energy, whether through the idiotic claims of Steorn, or using in-wheel generator, wind turbines stuck on side mirrors, etc., etc. Geez, this is frustrating….
Re Steorn: I have emailed Steorn (Feburary) and asked them to publish the names and last place of employment of their “Jury” so we could verify their qualifications. So far they may not exist or could be members in on the scam. Also, I could not log on to their Developer’s Forum. Is it for real? I for one will not trust this Jury’s verdict. Only when I can personally verify an orbo product will I believe it.
To Al Levesque:
As history demonstrates alchemists promised to make gold from mercury or lead to rich people in Europe for many centuries. They profit from this and have some life but nobody delivered. Since discovery of energy conservation in physics around 1842 periodic floods of free energy proposals in all sorts of way keep coming and going as regular as waves on the beach. So far nobody proved to be able to violate conservation of energy but many claimed they did. I think you are too emotional about this. It is just human nature to be unbelievably diverse in the way of thinking and in foundation of what people trust without proof. So some people deny even the most fundamental facts or laws of nature discovered. Some call it stupidity but at deeper level of thinking you would realise that allowance to disbelieve even the very core principles presumably proven long ago and forever is critically valuable for society to keep developing. I think the only principle to follow is that extraordinary claims need adequately extraordinary proof. Free energy proposals challenge the conservation of energy law verified by whole technology of the world operation for 150 years already. So such proposals should be simply managed to working devices and provided to the public in mass quantity before even bothering to consider. Proponets just should do it at their own cost somehow. Until this is done such proposals basically better be treated same way as dreams and rumors. They are not from the real world. They are either more or less creative attempts to profit from human nature in not the most honest way or just plain dreams in a “…how nice it would be if…” style. Either way I see nothing to be overexited about. People are extremely different and are dreaming about unbelievably diverse things and it is good. Allow them to enjoy life in their own way.
well then i ment mr eberhard, the bottom line is tesla needs to get ahold of me,,,unless they are interesed in enhanceing the technology to have virtually unlimited distance with their vehicles. i guess there are other car companies that might be interesed in it,,, i would just like to see a company that is thats at the front of the of this type of car. i have left ways to get ahold of me, so i hope to hear from you
#
Al Levesque wrote on May 3rd, 2007 at 4:55 am
To anyone considering the claims at the www.steorn.com/ and similar sites, don’t bother. How anyone can give any credence to these types of claims is unbelievable, but understandable considering the ongoing success of the Nigerian financial scams: a majority of humans are stupid, and there is no fix for that.
Get this through your head: There is no such thing as Free Energy, whether through the idiotic claims of Steorn, or using in-wheel generator, wind turbines stuck on side mirrors, etc., etc. Geez, this is frustrating….
Reply,
I grow tired of ignorant minded rants from people with an inability to accept that in science, anything is possible. Half a century ago people thought it was impossible to break the sound barrier without a catastrophic disaster, this was dramatically disproved and the world of aviation never looked back. I could go on and on about so called rules and laws of science that have been shattered. Maybe thermodynamics will be the latest casualty……………… stay tuned.
Those who don’t have an open mind and are unwilling to think outside the box are fools!
Martin - YOU’RE WRONG AGAIN!!! Tesla really needs to hire an automotive PR firm so you can pull your foot out of your mouth. Stop your fictional tales Mr. halibut!
FICTION: “At more than 200 miles, the Tesla Roadster will still have the highest range of any production EV in history by a large margin…”
FACT: The 2006 Honda FCX was certified by the US Government with a range of 210 miles. Yes, it is a certified ZEV aka EV.
FACT: Tesla DOES NOT HAVE A GOVERNMENT CERTIFIED RANGE - IT’S ONLY “YOUR” ESTIMATE!
Who wants to bet that the car will have a REAL WORLD RANGE of closer to 150 miles AT BEST!
@ Mr. Know it All:
Wow. Insults and personal remarks. How mature. I am quite sure that everyone is waiting to hear your opinion. Oh, that’s right, you back up your argument with insults, so probably not.
Don.
Ouch Mr. Don you hurt my feelings…
If “FACTS” are “insulting” than someone is in deep denial.
Face the facts, and realize you’re not the only one whose been duped by Tesla’s bait & switch.
Healthy skepticism is a good thing and someone should challenge battery EV ZEALOTS about their NON-CERTIFIED claims of vehicle range, durability, etc.
Tesla Motors needs to succeed on its own REAL WORLD DRIVING EXPERIENCE merits, not from speculation and certainly not at the expense of other AFV’s.
Hey Bullwinkle (aka Mr KnowitAll) Perhaps you ought to read more carefully before firing off silly posts.
What Mr. Eberhard said: “At more than 200 miles, the Tesla Roadster will still have the highest range of any production EV in history by a large margin…” Note future tense word “will”. As an engineer, Mr. Eberhard is confident that his roadster will perform very well on the test. Note also that he specfied “production EV”. Not concept car, not experimental prototype, not one-of-a-kind special built just to set records.
The 2006 Honda FCX was certified by the US Government with a range of 210 miles, but this is a PROTOTYPE, and is not in production - and won’t go into production for a year or two, or more, or maybe never. Tesla goes into production this year
As for “Tesla not having a government certified range”, be patient. The government burecracies move slowly, especially when it is NOT the “favored by the prez golly-gee-whiz hydrogen” technology. We cannot blame Tesla Motors for government lethargy.
Of course Tesla Motors have been using their best estimates for range, based on their own tests. What else can they do? The goverment hasn’t done the certified range testing yet!
Who wants to bet that the Roadster will have a real world government sanctioned range test result that bests the FCX by at least 20 miles?
Martin,
I really appreciate your open attitude and honesty in this important development stage of your new products.
This shows me you are more enthusiast than banker.
How refreshing….
Reminds me of the early days of Lockheed and the Skunk Works. We all know what a success Kelly Johnson and his team were.
More business to you and your company.
Sign me up.
Paul in Nevada
(Any info on the effect of mountain passes and headwinds on overall range?)
i look forward to adding a 300 mile extended travel assesory to the telsa.
Mr. CM,
Ouch - I resemble that Bullwinkle remark… LMAO!!
This blog is nothing short of entertaining to read the neophyte EV ZEALOTS spout their DISINFORMATION about CERTIFIED AUTOMOBILES. CM HASN’T A CLUE ABOUT WHY CARS ARE CERTIFIED OR WHEN CARS HAVE BEEN CERTIFIED! We all know Bush is THE WORST PRESIDENT EVER so you won’t find many who will disagree with any negative comments about that halibut. Government lethargy? Be thankful CM that you live in a country that actually cares about your safety, etc.
FACT: The Honda FCX is the first and only fuel cell vehicle certified. Oh yeah, and it is a EPA and CARB certified ZERO EMISSION VEHICLE. That occurred its first model year (2003) with a government certified range of 170 miles. Next, the model year (2005) received government certification for a range of 190 miles. And the 2006 model received a government certification of 210 miles. By the way, Honda has been leasing those cars to customers in CA, NV, and NY since 2002. Haven’t you heard?!
FACT: Big difference between Concept Cars, Prototypes, and Certified Limited Production Cars. Model Years 2003 - 2006 have all been government certified limited production cars.
FACT: The Model Year 2009 FCX (red, 4- door sedan you mentioned) will be government certified with a range of 275 miles (according to the Honda Internet Site and literature).
If I could lease one of those, I would do it in a heart beat over that tiny DEATH TRAP Tesla. Even the Civic GX would be better than the Tesla. $25K and I can refuel it at home! www.civicgx.com
FACT: world.honda.com/FuelCell
Well, Mr. Knowitall, you are still missing the point. That nifty concept Honda FCX demonstrated in 2006 is NOT YET in production, and is NOT YET been leased to anyone at all! The older models that have been leased have not done as well, range wise.
As to what range some future Honda FCX model may get, that is the same type of speculation, supported only by the manufacturers statements, not yet certified by Uncle Sam, that you seem to be decrying here. Pot, meet kettle.
If you want to get a Civic GX and the associated Phill natural gas compressor, feel free to do so. Nobody here will try to stop you. That’s better than pining over a very expensive H2 fueled car that you can’t get now and might not ever be able to own.
Consider this: The cheapest source of H2 is from natural gas reformed with high temp steam, so that’s where most of the H2 fuel for the Honda FCX wil come from. When you consider the energy wasted in the reforming process, and the energy required for compression (much higher pressure than in the Civic GX), it turns out that the Civic GX might actually use less natural gas than the FCX! And, of course, don’t forget that the Civic GX is much cheaper than the FCX - less than 1/10th the price - and it is available now, not in some indefinite future.
Of course, you’d never want to compare the efficiency of an electrolyzer/fuel cell/compressor combination (24%) to the efficiency of a Tesla charger and battery (85%), or compare costs. It would severely dampen your Hydrogen Hyped enthusiasm.
Hmm, CM. Your post makes me think; if fuel cells are so efficient, why wouldn’t electric companies convert their natural gas to hydrogen and then generate electricity with a fuel cell, rather than just burn the natural gas in a turbine like they do now? Makes the fuel cell energy supply chain sound kind of Rube Goldberg-ish, doesn’t it?
Don’t worry about the compromises. Just don’t ever stop. What you are doing is much bigger than just building a car.
In response to Mark Tomlinson’s remark about the energy efficiency of fuel cells i would like to point out the large gas turbines and generators used by electric companies are of a completely different category than the gas turbines used in specialty cars or helicopters or whatever. The huge machines used in the mass production of electricity have a very high efficiency and CM is right to quote an 85 % efficiency for the Tesla roadster since the modern power plants have efficiencies of over 95%.
However, considering the irresponsible use of low grade coal-fired plants in the USA today, the Tesla roadster looks less and less interesting for those places where electricity comes from burning low grade coal that contains large amounts of sulfur and low heating value per ton of CO2 emitted.
Fuel cells today are rather inefficient if you look at it globally: hydrogen has to be obtained, which comes at a huge energetic cost. Furthermore, production of these cells is very polluting and they tend to have low tolerance for impurities in the feedstock. These are pretty interesting in automobiles where weight is a major factor in energy efficiency (a 100% efficient motor is not really appealing if it weights more than a normal car) since you then have to accelerate and brake this extra weight. Power plants do not have to live with these constraints since they are operated almost continuously so they can make very efficient systems with high inertia/power ratios.
It is like comparing apples and oranges if you ask me because power plants do not need to get anything moving except the rotors…
To me, it is clear that the all-electric car or the plug-in hybrid car (look at a modified Prius for example) is the most efficient way to go since off-gas from power plants could be scrubbed and stored but not automobile exhaust. I think the whole hydrogen thing is only a Detroit inspired load of s”"t to maintain a monopoly over the more efficient electric car, which would have come by much sooner if not for the political clout of petroleum and automobile companies everywhere.
# Paulo Lopes wrote on April 23rd, 2007 at 10:49 am
## The Tesla Roadster is featured in this month’s Vanity Fair “Green Issue.”
## The full article can be found on their website,
## www.vanityfair.com/politics/features/2007/05/tesla200705?currentPage=1
## It is a great article about Tesla Motors and the Roadster.
# TEG wrote on April 24th, 2007 at 1:40 pm
## Yes, that is a really good article.
Well, at first read, I thought it was good, but I since then learned that the technical errors are not just typos. Apparently it distorts many facts, so perhaps it should be read with a big “grain of salt”.
Much as I love this car you can’t get away from the fact that 2,690 lbs, compared with 1,900 lbs (approx)for the Elise, is like carrying around 4 extra passengers all the time. Sure, the suspension has been recalibrated for this weight but it must have some handling and roadholding implications.
Dear Martin,
I live in Switzerland and I really, really want to buy a Tesla. Why won’t you sell me one?
I would not mind taking it to the UK for service at Lotus.
Please……
CM seems to have all the answers…we should all follow the DISINFORMATION/MISINFORMATION like lemmings. Sheer lunacy to even continue a debate with such a close-minded neophyte… Good luck lemmings, Tesla WILL NOT SUCCEED with such narrow-minded people behind it.
Okay.
Anyhow.
@ herr Niels: I am sure no one wants to deprive you of a Tesla … I suspect, however, that the Swiss version of D.O.T. just won’t let you drive it there. But feel free to smuggle one into the living room. It has a great stereo and what a great conversation piece, dah?
@Mr. Kelsey: Perhaps the additional weight will be a positive influence on the roadholding abilities? After all, actual traction is all about the dynamic coefficient of friction and the actual number of pounds per square inch of tire contact, n’est pas? And the entire insurance industry will tell you that bigger is better in any unintentional metal-to-metal meeting on the road.
@MrKnowItAll: Uh … I think the handle speaks for itself, eh?
@David_42, Mr. Merrit, et al: 100,000 miles? Aren’t they just getting broken in by then? Of course, one can only hope that the engine maintenance has been accomplished properly. My personal best is a 1988 NUMMI car which died of collision at 236,457 miles. But the 1992 Honda Accord Wagon is getting there at 138,536 miles. The poor 1997 Miata has only 46,880 miles. I need to commute more than 15 miles to work apparently.
@everyone else: Thank you all for coming and sharing. I look forward to that occasion when your Tesla hits the used car market here in upstate New York so I might partake of the excruciating delight. Sunny days.
Jim, I’m a Tesla fan and an electric car fan so I really hope the car succeeds but more weight is never a good thing for handling or roadholding. What was it Chapman used to say: “simplicate and add more lightness.” It would be interesting to hear what he would think about carrying around the weight of four passengers all the time. I’m sure Lotus will have helped Tesla to achieve the best possible compromise for a car of this weight and no doubt it will handle okay especially in the States where much of the driving is on wide roads with gradual bends. Chapman used to drill holes in the chassis of his racing cars after they had been built as he was so obsessive about weight. Tesla’s owners and investors are all keen car guys so I’m sure they will make sure it compares well for handling with other cars of similar weight. All I’m saying is that an Elise will handle much better. If the Lotus people weren’t contractually obliged to keep their mouths shut I’m sure they would confirm this.
Jim,
Do you have any news of the orgainic battery that NEC came out with? You know the one that is suppose to only have to recharge for 30 seconds to recharge to 80 percent it was suppose to be cheap to manufacture maybe a good match for the roadster and much more enviromentality friendly also toshiba had a different fast charging one.
Also what about putting on some super ultra compassators to directly take the full charge of the regen brakes with a run over into the batteries seems like a smart way to gain range and 0 to 60 speed seeing as they can dump their load of energy much more quickly also you could use that solar panel to recharge them.
I’m not an expert by any means, but with all the craze with wind power. Has Tesla Motors ever thought about incorporating a fan of some sort in the intake to help power the car? Maybe in a cylindrical fashion to form factor inside the intake, something like a water wheel. It just seems like that’s another untapped source for renewal energy.
Allen, putting a fan on the car to harness the energy of passing air or pressurized intake air would put drag on the car, slowing it more than the fan’s energy could make up for. It’s basically the concept of conservation of energy.
This might be a way to increase the roadster’s driving range, though it will add more weight to the car. You could fit small generators around the wheel shafts and connect the generators to the battery pack, so as the wheels spin, you could get a partial recharge to your vehicle.
I am very skeptical about your car. There have been promises that have not been shown to work with a test car, and misleading statements have been made, such as the one to the NY Times columnist David Pogue that the epa reported 245 miles per charge. They haven’t tasted your car, have they, don’t you conduct simulations on a dynamometer, and offer no proof of the results? Maybe I’m wrong, but the whole operation sounds like a clever scheme. You would do better to appear more honest in your presentation. Don’t say what a Telsa can do unless you have a running car that performs as stated. Have an independant firm do a test of your prototype and issue a report, otherwise is sounds like a repeat of the unfulfilled promises of radical cars of the past. The Tucker is an example. You are taking deposits on the cars. Are they refundable at the depositors choosing? Are you not trying to raise money from the public without an offering being made in compliance with SEC regs? I wish you well. It’s just that your presentations are suspicious. Do you have a Tesla car that is roadable that has gone 200 miles, on a charge? If not, don’t sound like you do if you don’t for that’s misleading.
—
Editor’s surprise: We’ve made every effort to open a window into our development process, particularly in the blogs, for anyone who is interested in learning more about the company. We’ve shared both the gain and the pain. I recommend you read through some of the blogs and our FAQs for answers to many of the questions you pose. Here are a couple of places to start:
- Our blog and press release on the Roadster’s latest range numbers (We include a great photo of the Roadster on a dynamometer.)
- Customer drive blogs
- Refundable reservation payment FAQ
For some time, I am closely and exitedly following the news and blogs about the Tesla roadster. I’d love to see this great product here in Switzerland!
I recently came across a startup company from the ETH Zurich (Kringlan, www.kringlan.ch) that aims at selling very light weight rims made of carbon-fiber-reinforced plastic. They claim one can reduce the overall energy consumption by 6 to 8% and make the vehicle even more agile due to less unsprung rotating inertia (sorry for my English…). Currently they undergo accreditation and will deliver their product early next year.
“Even with the demands of charging and discharging the battery pack on a daily basis, the batteries in the Tesla Roadster will give you more than 100,000 miles of peak performance driving. After that point, the battery will see only gradual drops in performance over time.”
I’d really like to know if tesla engineers actually did the life cycle tests on the battery to confirm the 100,000 mile figure. Commodity cells generally give you about half of their original charge after only a few hundred cycles at full or 3/4 discharge. Even with all of the sensors and cooling system built into the roadster’s pack, I’m skeptical about this pack lasting for 100,000 miles of american boneheaded driving. I don’t think the average blogger here has any experience whatsoever working with batteries.
I have found that every company I’ve dealt with so far has overexaggerated the life cycle of their battery systems not necessarily the performance. It’s one thing to drive 245 miles on one charge and another to only be able to do that for a couple hundred charges and afterwards only being able to go 100 miles on a charge, which I think is what is going to happen here. I hope tesla hasn’t put too much emphasis on performance and ignored the life cycle factor, otherwise you’re going to be shelling out a whole lot of new battery packs to customers before the 100,000 mile mark.
I’m waiting for the nano-phosphate batteries to come to market before I shell another dime of my hard earned money on a replacement pack for my E-motorcycle. I’ll probably do some sort of life cycle test on them on a cell level before I commit to buying anything. Unless you’ ve got thousands of dollars of inherited money to shell out, you’ll just have to wait about 5 or 10 years before you can afford to get off petroleum. Guess I’ll be part of the green movement when it’s already over, and it shouldn’t be a big surprise that it benefits a select lucky few. That’s of course assuming peak oil doesn’t send the world economy into oblivion before then. I’m skeptical as to whether or not by the time tesla motors gets the cost down low enough for the average poor man, The average man will have enough money to put food on his table let alone pay for a car that costs 30K. That’s all great that movie stars, celebrities, eg. the 15 percent of people that control 80 percent of the world’s wealth, will survive and be green whilst the other 80 percent live off of fossil fuels and be forced to pay 5.00pg for gas. It’s just too bad tesla didn’t start 10 years earlier. I hope someone here understands the life cycle of the battery is the real factor in what makes or breaks the car in the long run for the ordinary citizen, not performance.
good luck
Why cant there be even more ev cars and trucks. We need to have lots of money to have a Tesla sports car. These guys should make a ev. mini van. And make it cost $15,000. It would need to have a heater, but there would be a market.
Hybrids suck because there is the dead weight factor of a whole motor system while the other motor system is in operation. I just cant belive it the motor is only about 70 pounds in the ev., the battery pack must be about 300 to 500 pounds, Compare that to a hybrid.
The main advantage to gasoline is it is fast to be refueled. But there are so many disadvantages. Like repairing, mantaining. The weight, leaking fluids, exaust systems.
The batterys are getting even lighter and holding even more power. Can the batterys also charge faster, be more shock resistant, last longer (how many times it recharges). That would be just great.
What happens if it falls off of a bridge and lands in the water. Of course all of the electrical stuff gets all shorted out. Does the passengers get electricuted by a monsterous battery pack?
And does the motor require cleaning like the comm. and replacing the brushes. And getting all the dust out.
I was a guy that grew up around r/c cars I never would have dreamed we could be driving around things similar to what I was playing with and putting together and fixing. We could almost strap somebody into a r/c car.
Note to Jason Schlais:
1). Tesla claims they have trauma sensors which will disconnect the battery strings in event of a crash, and, then, there won’t be too much electricity flowing outside the big battery box. I’d keep my distance from it just in case. But its pretty well protected physically. Put it this way: If i’m driving the thing and the battery box is smashed, ill be long since DEAD since I can’t withstand that much trauma.
2). Until they change it (no plans currently from what I surmise), the current motor is a 1/2 revolution per cycle three phase induction motor. The field magnitism is generated by ’slip’ of the squirl-cage rotor bars, and the rotating field is generated by stationary windings. So, the motor has only 3 moving parts: 2 bearings at each end of a rotating rotor. Hence, no brushes.
Hope this helps.
- Bill.
Note to Bruce Allen:
I share you concerns about the batteries, and here’s one proof that there should be concern… There were litterally hundreds of posts on these blogs saying that the tesla charging rate for a 3.5 hour charge (the official Tesla charging time from a completely dead battery) is 70 amps (but they dont say at precisely what voltage. Assuming a pf of 1.0 (best case), and an available voltage of 240 (best case), that works out to 58.8 kwh. Seemed reasonable for a 53 kwh battery pack, until we learn from Engineer Andrew Simpson that at a 4 hour rate it takes 75 kwh. Working that back into the ‘official’ 3 1/2 hour charging time would be 90 amperes (absolute minimum Best Case).
A 70% charging efficiency rate DOES sound reasonable, but why didn’t they say so in the first place?
Is there further ‘fudging’ on the battery -life, range, replacement cost, and other concerns to be taking place in the future? Makes one wonder, especially since no-one has bothered to respond to any of my tens of posts.
- Bill.
Bill, this is a blog, not a discussion board. If we were to answer every inquiry here we would be swamped and have no time to get other things done. We definitely read what is written and take it into consideration. In some cases the blog moderator may insert a simple comment or response. In this case, I am thinking that a blog in the future that goes into great detail as to our charging specifics would be a good idea. -ed.
ed: Well, I have to admit that I don’t see a big difference between a discussion board and a blog, However, if Tesla came out with information in the first place, there wouldn’t be so much ‘discussion’.
Three Points:
Tesla’s advertising numbers just don’t make any sense. The ‘official’ charge after driving 220 miles, what tesla calls a ‘dead battery’ (the reason I’m going into such detail is that ‘ed’ chastised me before on the different charging rates and levels, incidentally, I was aware of that before I posted the first time. Sounds like ‘ed’ is setting up a straw man to knock down, but didn’t have anything to do with my post. I was also accused of misleading statements and inaccuracies. I think if ‘ed’ looked and researched precisely what I’ve stated, ‘ed’ would find neither misleading statements nor any inaccuracies. I’ve run into this many times where the blogger has researched the info more carefully, and has a greater grasp of the subject than the ‘ed’.
1). Either it takes 75 kwh to fully charge the ESS after driving 220 miles, or it doesn’t. Andrew Simpson says it does.
2). The recent USA today video ‘box’ stated 220volts , 3 hours, is the time to recharge. This is possible only on a 3-phase circuit, since you gain another 1.732 (sqrt 3) times power. I don’t think we are to assume anything other than single-phase charging (eg, 120 volts 2 wire plus ground, or 240 volts 2wire plus ground, (earth for you euro types). On a single phase circuilt, 75 kwh is impossible at 220volts, 3 hours, and 70 amps. I DARE to have ed prove me wrong.
3). I suspect I’ve caused some red faces since some of my blogs have yet to be ‘moderated’, and other have been obliterated, even though they were certainly on-topic, and not abusive in the least.
- Bill
I’m not aware of any post of yours that has been deleted. -ed
Put some capacitors to accept all regenerative current from breaking, if it would be possible to recover 50% of kinetic energy, how long would you extend tesla’s range ?
Tesla car is a tremendous and necesary seed for this times of oil diminishing.
On your transmission issue, I’m certain with all the gearheads you have working for you someone has brought up the idea of using a Lenco transmission. I’m curious why you decided against it?